Komatsu FB15U-12, FB18U-12, FB20AU-12 Index:

• COVER
• FOREWORD
  • 1. FOREWORD
  • 1.1 ABOUT THIS MANUAL
  • 1.2 FOR YOUR SAFETY
    • 1.2.1 SIGNAL WORDS
    • 1.2.2 SAFETY INDICATORS
  • 1.3 APPLICABLE MODEL AND SERIAL No.
  • 1.4 GENERAL VIEW OF LIFT TRUCK
    • 1.4.1 APPLICATION OF LIFT TRUCK
    • 1.4.2 DIRECTION OF LIFT TRUCK
  • 1.5 UNITS OF MEASURE
  • 1.6 QUALIFICATION FOR OPERATION
  • 1.7 RUNNING IN NEW LIFT TRUCK
    • 1.7.1 RUNNING IN NEW LIFT TRUCK
    • 1.7.2 MAINTENANCE FOR NEW LIFT TRUCK
  • 1.8 WARRANTY AND SERVICE
    • 1.8.1 PERIODICAL REPLACEMENT PARTS
    • 1.8.2 USE OF GENUINE PARTS AND OILS
  • 1.9 NECESSARY INFORMATION OF LIFT TRUCK
    • 1.9.1 MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
    • 1.9.2 MODEL AND SERIAL NO. LOCATION
• CONTENTS
• SAFETY
  • 2. SAFETY
  • 2.1 SAFETY LABEL
    • 2.1.1 SAFETY LABEL LOCATION CHART
    • 2.1.2 SAFETY LABELS
  • 2.2 FIRE PREVENTION
    • 2.2.1 BATTERY FIRE PREVENTION
    • 2.2.2 FIRE PREVENTION DURING CHARGING
    • 2.2.3 PREVENTION OF FIRE CAUSED BY OIL AND GREASE
    • 2.2.4 PREVENTION OF FIRE CAUSED BY LEAKED OIL
    • 2.2.5 PREVENTION OF FIRE CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES
    • 2.2.6 PREVENTION OF FIRE CAUSED BY FAULTY ELECTRICAL WIRING
    • 2.2.7 PREVENTION OF FIRE CAUSED BY FAULTY PIPING
    • 2.2.8 CLEANING
    • 2.2.9 IF A FIRE BREAKS OUT
  • 2.3 BASIC PRECAUTIONS
    • 2.3.1 FOLLOW RULES
    • 2.3.2 NEVER OPERATE THE BROKEN-DOWN LIFT TRUCK
    • 2.3.3 WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
    • 2.3.4 FIRE EXTINGUISHER AND FIRST AID KIT
    • 2.3.5 CAUTIONS FOR SAFETY-RELATED EQUIPMENT
    • 2.3.6 PRACTICE SUFFICIENTLY BEFORE OPERATION
    • 2.3.7 JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
    • 2.3.8 KEEP THE OPERATOR’S COMPARTMENT AND PLATFORM CLEAN AND TIDY
    • 2.3.9 PRECAUTION WHEN WASHING LIFT TRUCK
    • 2.3.10 TO AVOID BURN INJURY
    • 2.3.11 FIRE PREVENTION
    • 2.3.12 IF A FIRE BREAKS OUT
    • 2.3.13 DO NOT MODIFY THE LIFT TRUCK
    • 2.3.14 DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
    • 2.3.15 SECURE SAFETY AT THE WORKING AREA
    • 2.3.16 ASBESTOS CAUTION
  • 2.4 START-UP INSPECTION
  • 2.5 TRAVELING THE LIFT TRUCK
    • 2.5.1 PREPARATION BEFORE TRAVELING THE LIFT TRUCK
    • 2.5.2 WHILE TRAVELING THE LIFT TRUCK
    • 2.5.3 STOPPING AND PARKING
    • 2.5.4 TOWING
  • 2.6 LOAD HANDLING OPERATION
  • 2.7 PRECAUTIONS FOR INSPECTION AND MAINTENANCE
    • 2.7.1 ALWAY PERFORM THE START-UP INSPECTION
    • 2.7.2 PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
    • 2.7.3 KEEP THE WORKING AREA CLEAN AND TIDY
    • 2.7.4 CAUTIONS BEFORE INSPECTION AND MAINTENANCE
    • 2.7.5 KEEP UNAUTHORIZED PEOPLE OFF
    • 2.7.6 USE OF RIGHT TOOLS AND EQUIPMENT
    • 2.7.7 CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
    • 2.7.8 AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
    • 2.7.9 BE CAREFUL OF HIGH PRESSURE OIL
    • 2.7.10 BEWARE OF ROTATING COOLING FAN
    • 2.7.11 CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
    • 2.7.12 CAUTIONS WHEN REPLACING THE SEAT
    • 2.7.13 REMOVING THE BATTERY PLUG
    • 2.7.14 CAUTION WHEN HANDLING BATTERY
    • 2.7.15 CAUTION ON HOW TO INSTALL BATTERIES
    • 2.7.16 CAUTION WHEN HANDLING TIRES
    • 2.7.17 CAUTION IN WASTE DISPOSAL
    • 2.7.18 CAUTION AFTER INSPECTION AND REPAIR
    • 2.7.19 PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
  • 2.8 HOISTING AND TRANSPORTING THE LIFT TRUCK
    • 2.8.1 CAUTION WHEN HOISTING THE LIFT TRUCK
    • 2.8.2 PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
  • 2.9 STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
    • 2.9.1 LONGITUDINAL STABILITY
    • 2.9.2 CENTER OF GRAVITY OF A LOAD
    • 2.9.3 COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
    • 2.9.4 ACTUAL CAPACITY
    • 2.9.5 SERIAL NO. AND LOAD TABLE
    • 2.9.6 INTRODUCTION OF OPTIONAL SAFETY DEVICE
• OPERATION
  • 3. OPERATION
  • 3.1 GENERAL VIEW
    • 3.1.1 GENERAL VIEW OF LIFT TRUCK
    • 3.1.2 INSTRUMENTS AND CONTROLS
  • 3.2 EXPLANATION OF COMPONENTS
    • 3.2.1 HOW TO READ METER PANEL
    • 3.2.2 HOW TO OPERATE METER PANEL
    • 3.2.3 OPERATING DEVICES
    • 3.2.4 HOW TO OPEN/CLOSE BATTERY HOOD
  • 3.3 OPERATION
    • 3.3.1 START-UP INSPECTION
    • 3.3.2 MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
    • 3.3.3 BASIC OPERATION
    • 3.3.4 OPERATION ACCORDING TO THE CIRCUMSTANCE
    • 3.3.5 TRAVEL INTERLOCK FUNCTION
    • 3.3.6 BASIC LIFT OPERATION
    • 3.3.7 LIFT INTERLOCK FUNCTION
    • 3.3.8 CHECKING AFTER OPERATION
  • 3.4 LIFT TRUCKS WITH COLD-STORAGE MODEL
• INSPECTION AND MAINTENANCE
  • 4. INSPECTION AND MAINTENANCE
  • 4.1 ABOUT INSPECTION AND MAINTENANCE
  • 4.2 START-UP INSPECTION
    • 4.2.1 CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
    • 4.2.2 WALK AROUND A LIFT TRUCK
    • 4.2.3 INSPECTION CONDUCTED BY OPENING COVER AND HOOD
    • 4.2.4 CHECKING FROM THE OPERATOR SEAT
    • 4.2.5 CHECKING BY SETTING THE STARTING SWITCH TO [ | ] (ON) POSITION
    • 4.2.6 CHECKING WHILE RUNNING THE LIFT TRUCK
    • 4.2.7 CHECKING OF SAFETY FUNCTION
  • 4.3 CHECKING AND REPORTING AFTER OPERATION
  • 4.4 SIMPLE MAINTENANCE
    • 4.4.1 GREASES AND FUEL
    • 4.4.2 REPLACING TIRES
    • 4.4.3 ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
    • 4.4.4 REPLACING FUSE
    • 4.4.5 REPLACING BULBS
  • 4.5 HANDLING OF BATTERIES
  • 4.6 CHARGING
    • 4.6.1 OPERATION OF STATIONARY BATTERY CHARGER
  • 4.7 BATTERY REPLACEMENT
  • 4.8 RUNNING IN COLD WEATHER
  • 4.9 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
  • 4.10 ACTION TO TAKE IF THE FORK FAILS TO LOWER
  • 4.11 PROCEDURES FOR ALARM CODE OR ERROR CODE INDICATION
  • 4.12 WASHING LIFT TRUCK
  • 4.13 LONG-TERM STORAGE
  • 4.14 HOISTING LIFT TRUCK
  • 4.15 LOADING AND UNLOADING OF LIFT TRUCK
  • 4.16 INSPECTION AND MAINTENANCE SCHEDULE CHART
  • 4.17 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 4.18 SERVICE DATA
• TECHNICAL DATA
  • 5. TECHNICAL DATA
• ATTACHMENT
  • 6. ATTACHMENT
  • 6.1 OPERATION OF SIDE SHIFT
    • 6.1.1 ATTACHMENT MODEL PLATE LOCATION, SERIAL NO.
    • 6.1.2 SAFETY OF ATTACHEMENTS
    • 6.1.3 SAFETY LABEL
    • 6.1.4 FEATURES OF ATTACHMENTS
    • 6.1.5 GENERAL VIEW
    • 6.1.6 EXPLANATION OF COMPONENTS
    • 6.1.7 OPERATION
    • 6.1.8 INSPECTION AND MAINTENANCE SCHEDULE CHART
    • 6.1.9 MAINTENANCE WORK
• OPTIONS
  • 7. OPTIONS
  • 7.1 OPERATION OF AUTOMATIC FORK LEVEL STOP FUNCTION
  • 7.2 OPERATION OF CONVENTIONAL LEVER (LAYOUT)
    • 7.2.1 GENERAL VIEW
    • 7.2.2 OPERATING DEVICES
    • 7.2.3 BASIC OPERATION
    • 7.2.4 BASIC LIFT OPERATION
  • 7.3 OPERATION OF LOAD CHECKER WITH OVERLOAD ALARM
    • 7.3.1 CHANGING SET VALUE AFTER MAST/ATTACHMENT REPLACEMENT
    • 7.3.2 MEASURING LOAD WEIGHT
    • 7.3.3 OVERLOAD WARNING
  • 7.4 HANDLING CLAMP OPEN GUARD
    • OPERATION PROCEDURE
• INDEX