KOMATSU FG20(H) 25(H) 30(H) OPERATION MANUAL

What does this catalog contain?

KOMATSU FG20(H) 25(H) 30(H) OPERATION MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

KOMATSU FG20(H) 25(H) 30(H) OPERATION MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE KOMATSU FG20(H) 25(H) 30(H) OPERATION MANUAL

Foreword ……………………………………………………………………………………………………….. 0- 1
2. Safety information …………………………………………………………………………………………. 0- 2
3. Running in new lift truck ……………………………………………………………………………….. 0- 3
3.1 Running in new lift truck ……………………………………………………………………….. 0- 3
3.2 First month service
(or initial 200 hours service) for new lift truck ……………………………………….. 0- 3
3.3 Model line up………………………………………………………………………………………… 0- 3
4. Warranty and service for new lift truck …………………………………………………………. 0- 4
4.1 KOMATSU FORKLIFT Genuine Parts ………………………………………………………. 0- 4
5. Location of plates ………………………………………………………………………………………….. 0- 5
5.1 Lift truck serial No. plate position ………………………………………………………….. 0- 5
SAFETY
7. Safety management ……………………………………………………………………………………….. 1- 2
8. Safe travel ……………………………………………………………………………………………………… 1- 7
9. Loading operations ………………………………………………………………………………………… 1-15
10. Stopping and parking …………………………………………………………………………………….. 1-21
11. Inspection and maintenance …………………………………………………………………………… 1-23
12. Structure and stability of the lift truck (to prevent lift truck from tipping!) …… 1-32
13. Safety label sticking positions ……………………………………………………………………….. 1-36
13.1 Safety label sticking positions ……………………………………………………………….. 1-36
13.2 Introduction of safety devices (option) …………………………………………………… 1-41
OPERATION
14. General view ………………………………………………………………………………………………….. 2- 2
14.1 General view of lift truck ……………………………………………………………………….. 2- 2
14.2 Instruments and controls ………………………………………………………………………. 2- 3
15. Explanation of components ……………………………………………………………………………. 2- 4

16. Operation ……………………………………………………………………………………………………….. 2-17
16.1 Check before operation …………………………………………………………………………. 2-17
16.2 Mounting/dismounting …………………………………………………………………………… 2-33
16.3 Operator’s seat and tiltable steering wheel position adjustment ……………. 2-34
16.4 Starting lift truck off ………………………………………………………………………………. 2-36
16.5 Starting, inching on slope ……………………………………………………………………… 2-40
16.6 Turning …………………………………………………………………………………………………. 2-41
16.7 Temporary stopping and parking …………………………………………………………… 2-42
16.8 Fork spread adjustment …………………………………………………………………………. 2-44
16.9 Load handling operation ……………………………………………………………………….. 2-45
16.10 Check after operation …………………………………………………………………………….. 2-46
17. Cold weather operation …………………………………………………………………………………. 2-47
17.1 Preparations for low temperature ………………………………………………………….. 2-47
17.2 Precautions after completion of operations ……………………………………………. 2-48
18. Actions in engine overheating ……………………………………………………………………….. 2-49
19. Long-term storage …………………………………………………………………………………………. 2-50
19.1 Before storage ………………………………………………………………………………………. 2-50
19.2 During storage ………………………………………………………………………………………. 2-50
19.3 After storage …………………………………………………………………………………………. 2-51
MAINTENANCE
20. Outline of service …………………………………………………………………………………………… 3- 2
20.1 Suitable oil ……………………………………………………………………………………………. 3- 2
21. Lubricant list ………………………………………………………………………………………………….. 3- 4
21.1 Lubricant list …………………………………………………………………………………………. 3- 4
21.2 Oil and greasing chart (Oil, grease locations and inspection and
maintenance intervals) …………………………………………………………………………… 3- 5
22. Service data …………………………………………………………………………………………………… 3- 6
22.1 Service data ………………………………………………………………………………………….. 3- 6
22.2 Torque list …………………………………………………………………………………………….. 3- 7
23. Periodic replacement of safety critical parts …………………………………………………… 3- 8
24. Maintenance schedule chart …………………………………………………………………………… 3- 9

25. Maintenance …………………………………………………………………………………………………… 3-13
25.1 First one month or initial 200 hours service ………………………………………….. 3-13
25.2 Check before operation …………………………………………………………………………. 3-14
25.3 2-weekly/100 hours service ……………………………………………………………………. 3-14
25.4 Monthly/200 hours service …………………………………………………………………….. 3-14
25.5 3-monthly/600 hours service ………………………………………………………………….. 3-23
25.6 6-monthly/1200 hours service ………………………………………………………………… 3-24
25.7 Yearly/2400 hours service ……………………………………………………………………… 3-30
25.8 2-yearly/4800 hours service ……………………………………………………………………. 3-32
26. Replacement procedure ………………………………………………………………………………….. 3-33
26.1 Replacing fuses ……………………………………………………………………………………… 3-33
26.2 Replacing tires ………………………………………………………………………………………. 3-34
26.3 Replacing lamps ……………………………………………………………………………………. 3-35
27. Washing lift truck …………………………………………………………………………………………… 3-36
TECHNICAL DATA
28. Technical data ………………………………………………………………………………………………… 4- 2
EMISSION CONTROL SYSTEM WARRANTY STATEMENT
29. Emission control system warranty statement ………………………………………………… 5- 2
29.1 Emission label and others ……………………………………………………………………… 5- 8

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
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