Description
KOMATSU FG35 40 45 OPERATION MANUAL
What does this catalog contain?
KOMATSU FG35 40 45 OPERATION MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
KOMATSU FG35 40 45 OPERATION MANUAL includes:
- Numbered table of contents easy to use so that you can find the information you need fast.
- Detailed sub-steps expand on repair procedure information.
- Numbered instructions guide you through every repair procedure step by step.
- Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Enlarged inset helps you identify and examine parts in detail.
What will you get when you get this service catalog?
- After payment has been received, a few minutes later.
- Lifetime PDF and Access To Download (By Request).
- Compatible With Windows, Mac, IOS, Android and Other Systems.
- Searchable Text and Built-in Index For Instant Information Search Bookmarks.
- Printable – Pages Or Entire Manual.
- Zoomable – Detailed Exploded Diagrams, Picture.
TABLE OF CONTENT OF THE KOMATSU FG35 40 45 OPERATION MANUAL
FOREWORD
MODEL CODING SYSTEM……………………………………………………………………………………….. 1-1
PRODUCT WARRANTY …………………………………………………………………………………………… 1-2
EPA EMISSION CONTROL WARRANTY STATEMENT (GASOLINE/LPG ENGINES) ……. 1-3
EPA EMISSION CONTROL WARRANTY STATEMENT (DIESEL ENGINES)…………………. 1-4
FOREWORD……………………………………………………………………………………………………………. 1-5
SAFETY INFORMATION ………………………………………………………………………………………….. 1-6
RUNNING IN A NEW LIFT TRUCK ……………………………………………………………………………. 1-7
WARRANTY AND SERVICE FOR NEW LIFT TRUCK …………………………………………………. 1-8
LOCATION OF PLATES AND SERIAL NUMBER ……………………………………………………… 1-17
SAFETY
1. SAFETY MANAGEMENT ………………………………………………………………………………….. 2-1
2. SAFE TRAVEL…………………………………………………………………………………………………. 2-6
3. LOADING OPERATIONS ………………………………………………………………………………… 2-14
4. STOPPING AND PARKING……………………………………………………………………………… 2-20
5. INSPECTION AND MAINTENANCE …………………………………………………………………. 2-21
6. STRUCTURE AND STABILITY OF THE LIFT TRUCK………………………………………… 2-28
7. SAFETY LABELS …………………………………………………………………………………………… 2-31
OPERATION
8. OVERVIEW OF LIFT TRUCK …………………………………………………………………………….. 3-1
8.1 GENERAL VIEW OF LIFT TRUCK…………………………………………………………………………………..3-1
8.2 INSTRUMENTS AND CONTROLS ………………………………………………………………………………….3-2
8.3 METER PANEL COMPONENTS……………………………………………………………………………………..3-3
9. EXPLANATION OF COMPONENTS …………………………………………………………………… 3-4
9.1 EXPLANATION OF INSTRUMENTS AND CONTROLS……………………………………………………..3-4
9.2 EXPLANATION OF METER PANEL COMPONENTS ………………………………………………………..3-9
9.3 OPERATOR’S COMPARTMENT…………………………………………………………………………………..3-15
9.4 ENGINE HOOD…………………………………………………………………………………………………………..3-17
10. OPERATION ………………………………………………………………………………………………….. 3-19
10.1 CHECK BEFORE OPERATION…………………………………………………………………………………….3-19
10.2 MOUNTING/DISMOUNTING ………………………………………………………………………………………..3-29
10.3 PLACING LIFT TRUCK IN MOTION………………………………………………………………………………3-30
10.4 TEMPORARY STOPPING AND PARKING …………………………………………………………………….3-35
10.5 FORK SPREAD ADJUSTMENT…………………………………………………………………………………….3-37
10.6 LOAD HANDLING OPERATION……………………………………………………………………………………3-37
10.7 CHECK AFTER OPERATION ……………………………………………………………………………………….3-39
11. COLD WEATHER OPERATION……………………………………………………………………….. 3-40
11.1 PREPARATIONS FOR LOW TEMPERATURE ……………………………………………………………….3-40
11.2 PRECAUTIONS AFTER COMPLETION OF OPERATIONS ……………………………………………..3-41
12. HANDLING IN HEAVY-DUTY CONDITIONS ……………………………………………………… 3-42
12.1 ACTION WHEN ENGINE HAS OVERHEATED……………………………………………………………….3-42
12.2 CLEANING INSIDE OF COOLING SYSTEM…………………………………………………………………..3-42
12.3 CLEAN RADIATOR FINS……………………………………………………………………………………………..3-42
12.4 CHECK FAN BELT TENSION……………………………………………………………………………………….3-42
13. LONG-TERM STORAGE…………………………………………………………………………………. 3-43
13.1 BEFORE STORAGE ……………………………………………………………………………………………………3-43
13.2 DURING STORAGE…………………………………………………………………………………………………….3-43
13.3 AFTER STORAGE ………………………………………………………………………………………………………3-43
MAINTENANCE
14. OUTLINE OF SERVICE…………………………………………………………………………………….. 4-1
15. LUBRICANT LIST…………………………………………………………………………………………….. 4-2
15.1 GASOLINE/LPG ENGINE LIFT TRUCKS ………………………………………………………………………..4-2
15.2 DIESEL ENGINE LIFT TRUCKS……………………………………………………………………………………..4-3
15.3 OIL AND GREASING CHART…………………………………………………………………………………………4-4
16. SERVICE DATA……………………………………………………………………………………………….. 4-5
16.1 SERVICE DATA – GASOLINE ENGINE LIFT TRUCK ……………………………………………………….4-5
16.2 SERVICE DATA – DIESEL ENGINE LIFT TRUCKS ………………………………………………………….4-6
16.3 TORQUE LIST………………………………………………………………………………………………………………4-7
17. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS………………………………… 4-8
18. MAINTENANCE SCHEDULE CHART…………………………………………………………………. 4-9
19. MAINTENANCE……………………………………………………………………………………………… 4-13
19.1 FIRST MONTH OR INITIAL 200 HOURS SERVICE…………………………………………………………4-13
19.2 CHECK BEFORE OPERATION…………………………………………………………………………………….4-15
19.3 EVERY 2 WEEKS OR EVERY 100 HOURS SERVICE …………………………………………………….4-15
19.4 EVERY MONTH OR EVERY 200 HOURS SERVICE……………………………………………………….4-15
19.5 EVERY 500 HOURS SERVICE……………………………………………………………………………………..4-21
19.6 EVERY 3 MONTHS OR EVERY 600 HOURS SERVICE ………………………………………………….4-21
Moreover
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
- After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
- Need any other service / repair / parts manual, please feel free to contact info@machinecatalogic.com. We still have 150,000 manuals unlisted.
