Komatsu GD530AW-2, GD650AW-2, GD670AW-2 Motor Grader Operation and Maintenance Manual (CEAD009700)

Komatsu GD530AW-2, GD650AW-2, GD670AW-2 Motor Grader Operation and Maintenance Manual (CEAD009700)

Format: PDF (Printable Document)

File Language: English

File Pages: 298

File Size: 26.27 MB (Speed Download Link)

Brand: Komatsu

Model: GD530AW-2, GD650AW-2, GD670AW-2 Motor Grader

Book No: CEAD009700

Type of Document: Operation and Maintenance Manual

GD530A(W)-2B(C)Y
GD650A(W)-2B(C)Y
GD670A(W)-2B(C)Y

Categories: Komatsu PDF, PDF

$ 40

Komatsu GD530AW-2, GD650AW-2, GD670AW-2 Motor Grader Operation and Maintenance Manual (CEAD009700)

📘 Show Index

Komatsu GD530AW-2, GD650AW-2, GD670AW-2 Motor Grader Index:

MAIN MENU
COVER
INTRODUCTION
- GENERAL
- PIN LOCATION
- SERIAL NUMBER (S/N)
  - ENGINE S/N
  - TRANSMISSION S/N
  - CAB S/N
- MACHINE SHIPPING
  - LONG-DISTANCE SHIPPING
- MOVING A DISABLED MACHINE
  - METHODS OF TOWING
- MACHINE STORAGE
  - PREPARING FOR STORAGE
  - SERVICING MACHINE DURING STORAGE
  - PREPARING FOR OPERATION
- ROLLOVER PROTECTIVE STRUCTURE (ROPS)
- TABLE OF CONTENTS
SAFETY
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - SAFETY FEATURES
  - CLOTHING AND PROTECTIVE ITEMS
  - FIRE PREVENTION FOR FUEL AND OIL
  - ENTERING OR LEAVING THE CAB
  - WHILE IN THE CAB
  - PREVENTING CRUSHING OR CUTTING
  - ASBESTOS DUST HAZARD
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - HIGH-TEMPERATURE HANDLING PRECAUTIONS
  - ROPS PRECAUTIONS
  - OPTIONAL ATTACHMENTS PRECAUTIONS
  - PRECAUTIONS WHEN HANDLING ACCUMULATORS
- OPERATIONAL SAFETY
  - GENERAL
  - FIRE PREVENTION
  - OPERATOR’S CAB
  - VENTILATION SAFETY
  - LIGHTS, MIRROR, WINDOWS
  - BEFORE STARTING THE OPERATION
  - BEFORE AND AFTER STARTING THE ENGINE
  - DURING THE OPERATION
  - DRIVING ON SLOPES
  - BACKING UP
  - ARTICULATION SAFETY
  - ROADING
  - LIMITED VISIBILITY
  - HIGH-VOLTAGE POWER LINES
  - SNOW SAFETY
  - COLD TEMPERATURE PRECAUTION
  - PARKING
  - TRANSPORTING THE GRADER
  - BATTERY
  - TOWING
  - TIRES
- MAINTENANCE PRECAUTIONS
  - BEFORE MAINTENANCE
  - DURING MAINTENANCE
  - AFTER MAINTENANCE
- SAFETY LABELS
  - POSITION OF SAFETY LABELS
  - SAFETY LABELS IDENTIFIED
OPERATION
- UNIVERSAL SYMBOLS
- PREPARATION FOR USE
- OPERATIONAL CONTROLS AND INSTRUMENTATION
- OPERATOR’S CAB AND CONTROLS
  - BEACON
  - CAB DOORS
  - LOWER OPENING FRONT CAB WINDOWS
  - STEERING WHEEL
  - CONTROL LEVERS
  - FOOT CONTROLS
  - SHIFT CONSOLE AND CONTROLS
  - STEERING CONSOLE CONTROLS AND GAUGES
  - HEATING/AIR CONDITIONING CONTROLS
  - OPERATOR’S SEAT
  - SUN SHADE
  - DOME LIGHTS AND FANS
  - ALL-WHEEL-DRIVE CONTROL MODULE
  - INTERACTING CONTROLS
- MISCELLANEOUS GAUGES AND VALVES
  - HYDRAULIC OIL TANK GAUGE
  - PARKING BRAKE RELEASE VALVE
  - FUEL TANK SHUTOFF VALVE
  - FUEL TANK DRAIN VALVE AND PLUG
- ACCESS COVERS, HOOD SIDES, AND TOOL BOX
  - FUEL AND HYDRAULIC OIL ACCESS COVERS
  - ENGINE COOLANT ACCESS COVER
  - ENGINE HOOD SIDE DOORS
  - TOOL BOX
- PRECAUTIONS
  - PUSH STARTING
  - TOWING
  - MOUNTED EQUIPMENT OPERATION
  - BEFORE STARTING THE ENGINE
  - STARTING PROCEDURE AFTER EXTENDED SHUTDOWN
- PREPARATION FOR ROADING OR JOB SITE OPERATION
  - ROADING CONFIGURATION
- STARTING THE ENGINE
  - PREPARATION
  - CRANKING METHOD
  - ENGINE WARM-UP
  - PUTTING THE GRADER IN MOTION
- EMERGENCY STOPPING
  - PRIMARY AND SECONDARY EMERGENCY STOPPING SYSTEM
- PARKING THE GRADER
  - TURNING THE ENGINE OFF
- TROUBLESHOOTING GUIDE
  - ENGINE
  - ELECTRICAL SYSTEM
  - CHASSIS
  - U-PATTERN GEAR SHIFTER
- EXTREME OPERATING CONDITIONS
  - EXTREME COLD
  - EXTREME HEAT
  - EXTREMELY DUSTY/SANDY AREAS
  - EXTREME HUMIDITY/RAIN
  - EXTREME ALTITUDE
  - AREAS WITH SALT WATER
- APPLICATION
  - LEANING WHEELS
  - ARTICULATION
  - BLADE SUSPENSION OVERVIEW
  - SADDLE PIN INDICATORS
  - CIRCLE DRIVE
  - DITCHING
  - BANK SLOPING
  - CUTTING THE FLAT BOTTOM DITCH
  - SNOW REMOVAL
- MASTER SWITCH
MAINTENANCE
- MAINTENANCE
  - PRECAUTIONS
  - HYDRAULIC SYSTEM CARE
  - LUBRICATION INSTRUCTIONS
  - PERIODIC LUBRICATION
- EACH SHIFT/10 HOUR SERVICE
  - DRAWBAR BALL STUD
  - CIRCLE SIDE SHIFT CYLINDER
  - BLADE PITCH CYLINDER
  - BLADE PIVOT
  - LIFT CYLINDER CAP
  - OIL LEVEL, TRANSMISSION
  - OIL FILL, TRANSMISSION
  - OIL LEVEL, HYDRAULIC
  - OIL FILL, HYDRAULIC
  - BLADE SLIDE RAILS
  - COOLANT LEVEL, ENGINE
  - COOLANT FILL, ENGINE
  - FUEL FILL
  - FUEL-WATER TRAP
  - OIL LEVEL, ENGINE
  - AIR CLEANER
  - ENGINE FAN BLADE
  - ENGINE DRIVE BELT
  - BELT TENSION, A/C
  - BELT TENSION, DIFFERENTIAL PUMP
  - BELT TENSION, DIFFERENTIAL PUMP — ALTERNATE METHOD
  - BELT TENSION, KOMATSU S6D114E-1 AND S6D102E-1 ENGINES
- 20 HOUR SERVICE
  - FILTER, TRANSMISSION OIL
- WEEKLY/50 HOUR SERVICE
  - SCARIFIER CYLINDERS AND PIVOT
  - LOCK PIN CYLINDER
  - CIRCLE AND SHOES
  - LEANING WHEEL CYLINDER
  - TIE ROD AND LEANING WHEEL ROD
  - UPPER AND LOWER STEERING YOKE
  - FRONT AXLE PIVOT
  - STEERING CYLINDERS
  - LIFT CYLINDER TRUNNIONS
  - LIFT CYLINDER TRUNNION SHAFTS
  - DOZER BLADE CYLINDER
  - RIPPER CYLINDER
  - OIL LEVEL, TANDEM CASES
  - OIL FILL, TANDEM CASES
  - OIL LEVEL, FRONT WHEEL GEAR CASE
  - CONTROL LEVER LINKAGES
  - CONTROL VALVE LINKAGES
  - FILTER, HYDRAULIC OIL
  - OIL LEVEL, CIRCLE DRIVE GEAR CASE
  - OIL FILL, CIRCLE DRIVE GEAR CASE
  - BRAKE CALIPER, PARKING
  - OIL LEVEL AND FILL, CIRCLE SLIP CLUTCH
  - OIL LEVEL, REAR AXLE
  - OIL FILL, REAR AXLE
  - BATTERIES
  - BREATHER, TANDEM CASE
  - DRAIN, FUEL TANK
  - FILTER, DIFFERENTIAL OIL
- 100 HOUR SERVICE
  - OIL CHANGE, REAR AXLE
- MONTHLY/250 HOUR SERVICE
  - ARTICULATION JOINT
  - SUSPENSION ARM PIVOTS
  - COOLANT SYSTEM
  - REAR AXLE PIVOTS
  - FILTER, TRANSMISSION OIL
  - BREATHER,TRANSMISSION
  - BREATHER, CIRCLE DRIVE GEAR CASE
  - FILTER, COOLANT CORROSION RESISTOR (S6D114E-1 ENGINE ONLY)
  - AIR CLEANER SYSTEM
  - BALL JOINTS
- 3 MONTHS/250 HOUR SERVICE
  - OIL CHANGE, ENGINE
  - FILTER, ENGINE OIL
- 3 MONTHS/500 HOUR SERVICE
  - COOLANT FILL, ENGINE
  - FILTER, ALL- WHEEL-DRIVE OIL
  - OIL CHANGE, FRONT-WHEEL-DRIVE GEAR
  - FILTER, FUEL
  - FILTER, FUEL TANK
  - BRAKE LININGS AND ADJUSTMENT, PARKING
  - BRAKE LININGS, INTERNAL WET
  - CHAIN, TANDEM CASE
  - HYDRAULIC ACCUMULATORS
- 6 MONTHS/1,000 HOUR SERVICE
  - FILTER, HYDRAULIC OIL
  - OIL CHANGE, TRANSMISSION
  - BREATHER, TRANSMISSION
  - DRIVE SHAFT
  - FILTER, DIFFERENTIAL OIL
  - ENGINE ADJUSTMENTS
- YEARLY/2,000 HOUR SERVICE
  - FRONT WHEEL BEARINGS
  - OIL CHANGE, CIRCLE-DRIVE GEAR
  - OIL CHANGE, CIRCLE-SLIP CLUTCH
  - OIL CHANGE, REAR AXLE
  - STRAINER, DIFFERENTIAL OIL
  - DRAIN, HYDRAULIC OIL TANK
  - OIL CHANGE, TANDEM CASES
  - BREATHERS, FRONT WHEEL DRIVE GEAR CASE
  - DRAIN, ENGINE COOLANT
  - TORQUE CONVERTER OIL COOLER
  - BATTERIES
  - STRAINERS AND FILTER, HYDRAULIC OIL
- BIENNIAL/2,000 HOUR SERVICE
  - ENGINE VIBRATION DAMPER (S6D114E-1 ENGINE ONLY)
- NOT SPECIFIED
  - RADIATOR
  - FILTER, FRESH AIR INTAKE
  - FILTER, CAB RECIRCULATION
  - BREATHER, REAR AXLE
  - REPLACE THE CUTTING EDGES, REVERSE THE END BITS
- WEAR LIMITS
- FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  - PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
  - ENGINE OIL SPECIFICATIONS
  - TRANSMISSION, TORQUE CONVERTER AND OIL COOLER, TANDEM DRIVE CASES, FRONT WHEEL DRIVE GEAR CASE, I…
  - REAR DRIVE AXLE/CIRCLE DRIVE BRAKE HOUSING OIL SPECIFICATIONS
  - DIESEL FUEL SPECIFICATIONS
  - COOLANT SPECIFICATIONS
  - CIRCLE DRIVE GEAR CASE OIL SPECIFICATIONS
- FUEL SYSTEM PRIMING
- ENGINE CRANKCASE VENTILATION
  - LOCATION ON THE KOMATSU S6D102E-1 DIESEL ENGINE
  - LOCATION ON THE KOMATSU S6D114E-1 DIESEL ENGINE
- ELECTRICAL SYSTEM
  - RELATING TO THE ELECTRICAL SYSTEM
  - BATTERIES
  - BATTERY CHARGING
- SPEEDOMETER CALIBRATION
- TIRES
  - TREAD DIRECTION
  - RIM CENTERING
  - TIRE INFLATION
  - TIRE INSPECTION
  - TIRE MATCHING
  - TIRE SIZES
- TURBOCHARGER
  - PRECAUTIONS
- GENERAL TORQUE SPECIFICATIONS
  - BOLT IDENTIFICATION
  - BOLT DIAMETER AND TORQUE
- SPECIFIC BOLT TORQUES
  - RIM TO WHEEL NUTS — FRONT AXLE ONLY
  - RIM TO WHEEL NUTS — REAR AXLE ONLY
  - FRONT AXLE TO FRAME PIVOT PIN CAPS
  - PLANETARY CARRIER — AWD FRONT AXLE
  - TIE ROD END NUT
  - STEERING CYLINDERS
  - STEERING YOKE TO AXLE
  - LEANING WHEEL CYLINDER AND TIE BAR
  - DRAWBAR TO FRAME
  - CIRCLE SHOE BOLTS
  - UPPER SLIDE WEAR-PAD BOLTS
  - BLADE-SHIFT CYLINDER
  - LIFT CYLINDER TO YOKE
  - YOKE TO SUSPENSION ARM
  - LOCK PIN CYLINDER
  - SUSPENSION ARM TO FRAME
  - SUSPENSION ARM TO LINK
  - BLADE PIVOT LOCKNUT
  - BLADE PITCH PIVOT BOLT
  - ARTICULATION CYLINDERS
  - ARTICULATION JOINT
  - CAB MOUNTS
  - REAR AXLE TO FRAME
  - BEARING HOUSING TO TANDEM CASE
  - TANDEM CASE TO AXLE
  - DRIVE SHAFT
  - PARKING BRAKE DISC TO FINAL DRIVE INPUT YOKE
  - PARKING BRAKE CALIPER TO MOUNTING BRACKET
  - REAR TRANSMISSION SUPPORT
  - FRONT ENGINE SUPPORT
  - ALTERNATOR PULLEY NUT
SPECIFICATIONS
- GENERAL DESCRIPTION
  - RIGHT HAND BIAS BLADE SUSPENSION
  - RIGHT HAND AND LEFT HAND BIAS BLADE SUSPENSION
- GENERAL SPECIFICATIONS
  - ENGINE
  - TRANSMISSION AND TORQUE CONVERTER
  - CONTROLS
  - BLADE
  - BLADE RANGE
  - CIRCLE
  - DRAWBAR
  - FRAME
  - OPERATOR’S COMPARTMENT
  - AXLE, FRONT
  - AXLE, REAR
  - TANDEM DRIVE
  - STEERING
  - WHEELS, FRONT AND REAR
  - BRAKES
  - ALL WHEEL DRIVE – OPTIONAL
  - INSTRUMENTATION
  - CAPACITIES
  - OPERATING WEIGHTS – APPROXIMATE
  - DIMENSIONS
OPTIONS, ATTACHMENTS
- ALL WHEEL DRIVE
  - AWD OPERATION
  - OPERATIONAL CHECKS
- STARTING RECEPTACLE
- COLD-WEATHER STARTING AID
  - ETHER
  - ENGINE BLOCK HEATER
- FIRE EXTINGUISHER
- HYDRAULIC ACCUMULATOR
- DOZER BLADE
  - REMOVAL
  - INSTALLATION
  - CHANGING THE CUTTING EDGES
- SCARIFIER
  - SCARIFIER SETUP
  - SCARIFIER TOOTH REPLACEMENT
  - SCARIFIER REMOVAL AND INSTALLATION
- RIPPER
  - RIPPER OR SCARIFIER SHANKS
  - RIPPER WITH HITCH PIN
  - RIPPER REMOVAL AND INSTALLATION
- AM/FM/WB STEREO RADIO
  - CONTROLS
  - CLOCK