Komatsu GD675-5 Motor Grader Operation and Maintenance Manual (EEAM029001)

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Komatsu GD675-5 Motor Grader Index:

FOREWORD
- BEFORE READING THIS MANUAL
- SAFETY INFORMATION
  - NOISE
  - VIBRATION
- INTENDED USE
  - USE OF MACHINE
  - DIRECTIONS OF MACHINE
  - VISIBILITY FROM OPERATOR’S SEAT
- LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  - PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  - EPA REGULATIONS, ENGINE NUMBER PLATE
  - SERVICE METER POSITION
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  - MACHINE SERIAL NUMBER PLATE (according directive 2006/42/EC)
  - Declaration of conformity (Directive 2006/42/EC)
CONTENTS
- FOREWORD
- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS, OPTIONS
- INDEX
- COLOPHON
SAFETY
- SAFETY INFORMATION
- SAFETY LABELS
  - POSITION FOR ATTACHING SAFETY LABELS
  - SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  - PRECAUTIONS BEFORE STARTING OPERATION
  - PREPARATIONS FOR SAFE OPERATION
  - FIRE PREVENTION
  - PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  - DO NOT GET CAUGHT IN WORK EQUIPMENT
  - PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  - UNAUTHORIZED MODIFICATION
  - PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  - PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
  - PRECAUTIONS FOR JOBSITE
  - STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
  - PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  - TIRES
  - DISMANTLING THE MACHINE END OF SERVICE LIVE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - MONITOR PANEL
  - OTHER FUNCTIONS OF MACHINE MONITOR
  - SWITCHES
  - CONTROL LEVERS, PEDALS
  - DUST INDICATOR
  - ARTICULATE LOCK PIN
  - FUSE BOX
  - SLOW BLOW FUSE
  - ELECTRIC POWER TAKEOFF
  - HANDLING BATTERY DISCONNECTOR SWITCH
  - OPENING, CLOSING CAB DOORS
  - BACKUP ALARM
  - AM/FM RADIO
  - AIR CONDITIONER
  - OPERATION MANUAL STORAGE
  - TOOL BOX
  - GREASE PUMP HOLDER
  - CUP HOLDER
  - ASHTRAY
  - FIRE EXTINGUISHER
  - HANDLING MACHINES EQUIPPED WITH KOMTRAX
- OPERATION
  - CHECK BEFORE STARTING ENGINE
  - STARTING ENGINE
  - OPERATIONS, CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - CHECK AFTER STOPPING ENGINE
  - TRAVELING POSTURE FOR MACHINE
  - MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
  - TURNING MACHINE
  - OPERATING WORK EQUIPMENT
  - WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
  - PRECAUTIONS WHEN OPERATION
  - ADJUSTING WORK EQUIPMENT POSTURE
  - PARKING MACHINE
  - CHECKS AFTER COMPLETION OF OPERATION
  - LOCKING
  - HANDLING THE TIRES
  - COMBINATION OF SNOW RADIAL TIRE AND CHAIN
- TRANSPORTATION
  - STEPS FOR TRANSPORTATION
  - LOADING, UNLOADING WORK
  - PRECAUTIONS FOR LOADING
  - LIFTING MACHINE
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - CAUTIONS AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - WHEN LEANING PIPING IS DAMAGED
  - TOWING THE MACHINE
  - IF BATTERY IS DISCHARGED
  - IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE
  - METHODS OF LOWERING WORK EQUIPMENTS AFTER THE ENGINE STOPS (RELEASE OF THE HYDRAULIC CIRCUIT PRESSURE FOR WORK EQUIPMENTS)
  - OTHER TROUBLE
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINES OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - RELATING TO ELECTRIC SYSTEM
- WEAR PARTS
  - WEAR PARTS LIST
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  - USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  - RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF CRITICAL PARTS
  - CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE (only after the first 250 hours)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 50 HOURS SERVICE
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - EVERY 8000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS, OPTIONS
- GENERAL PRECAUTIONS
  - AUTHORIZED OPTIONAL EQUIPMENT
  - PRECAUTIONS RELATED TO SAFETY
  - PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
- HANDLING BLADE ACCUMULATOR
  - FEATURES OF BLADE ACCUMULATOR
  - METHOD OF OPERATING BLADE ACCUMULATOR
INDEX
INDEX
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COLOPHON