Komatsu HD1500-7 Dump Truck Index:

• FOREWORD
  • ALERTS PAGE
  • TABLE OF CONTENTS
  • TRUCK MODEL ILLUSTRATION
  • ABOUT THIS MANUAL
• TORQUE TABLES AND CONVERSION CHARTS
  • EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
  • STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws & Class 10 Nuts
  • STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
  • SAE Grade 9 Capscrews
    • Hardware Tightening Method
• SAFETY
  • Safety Rules
  • Safety Features
  • Clothing And Personal Items
  • Unauthorized Modification
  • Leaving The Operator’s Seat
  • Mounting And Dismounting
  • Fire Prevention For Fuel And Oil
  • Precautions With High Temperature Fluids
  • Asbestos Dust Hazard Prevention
  • Prevention Of Injury By Work Equipment
  • Fire Extinguisher And First Aid Kit
  • Precautions For ROPS
  • Precautions For Attachments
  • HAUL ROADS
  • PRECAUTIONS DURING OPERATION
    • BEFORE STARTING THE ENGINE
    • OPERATING THE MACHINE
    • TOWING
    • WORKING NEAR BATTERIES
  • PRECAUTIONS FOR MAINTENANCE
    • BEFORE PERFORMING MAINTENANCE
    • DURING MAINTENANCE
    • TIRES
    • WHEN REPAIRS ARE NECESSARY
  • ADDITIONAL JOB SITE RULES
• WARNINGS AND CAUTIONS
• OPERATING INSTRUCTIONS
  • PREPARING FOR OPERATION
    • Safety Is Thinking Ahead
    • Walk Around Inspection
    • Cold Weather Heating System
  • ENGINE START-UP
    • Cold Weather Starting
    • Jump Starting
  • EMERGENCY STEERING SYSTEM
    • Operation
    • Pre-Operation Testing
  • AFTER THE ENGINE HAS STARTED
  • MACHINE OPERATION SAFETY PRECAUTIONS
  • LOADING
  • HAULING
  • RETARDER OPERATION
  • ENGINE OVERSPEED
  • PASSING
  • DUMPING
    • Raising the Dump Body
    • Lowering The Dump Body
  • SAFE PARKING PROCEDURES
  • TURNING OFF THE ENGINE
  • SUDDEN LOSS OF ENGINE POWER
    • Emergency Steering and Secondary Braking
  • DISABLED TRUCK DUMPING PROCEDURE
    • Hookup
    • Raising the Body
    • Lowering the Body
  • DISABLED TRUCK STEERING AND BRAKING
  • TOWING
• OPERATOR CAB AND CONTROLS
  • STEERING WHEEL AND CONTROLS
    • Horn Button
    • ARSC Set Lever
    • Telescoping/Tilt Wheel Lever
    • Multi-Function Turn Signal Lever
  • RETARDER CONTROL LEVER
  • SERVICE BRAKE PEDAL
  • ACCELERATOR PEDAL
  • INSTRUMENT PANEL
  • HEATER / AIR CONDITIONER CONTROLS
    • Fan Control Knob
    • Temperature Control Knob
    • Air Conditioning & Heater
    • Air Flow Directional Knob
    • Heater/Air Conditioner Vents
  • RETARDING CAPACITY CHART
  • OVERHEAD PANEL
    • Radio Speakers
    • Air Cleaner Vacuum Gauges
    • Warning Alarm Buzzer
    • AM/FM RADIO / CD Player
  • CENTER CONSOLE
    • Hoist Control Lever
    • Transmission Shift Lever
    • Parking Brake Switch
    • LH Window Control Switch
    • RH Window Control Switch
    • Auxiliary Power Outlets
  • OPERATOR SEAT
    • Seat Belts And Tethers
  • Adjustment
  • INSTRUMENT PANEL AND INDICATORS
    • UPPER RH SWITCH PANEL
    • LOWER RH SWITCH PANEL
    • UPPER LH SWITCH PANEL
    • LOWER LH SWITCH PANEL
  • ELECTRONIC DISPLAY PANEL
    • PILOT DISPLAY ITEMS
    • METER DISPLAYS
    • CAUTION ITEMS
    • EMERGENCY STOP ITEMS
    • CHARACTER DISPLAY
    • ACTION CODE DISPLAYS
    • CHECKING FAILURE CODES
    • CHARACTER DISPLAY FLOW CHART
  • REAR ELECTRICAL COMPARTMENT
  • AUTOMATIC RETARD SPEED CONTROL (ARSC)
  • AUTOMATIC SPIN REGULATOR (ASR)
• EXTERIOR LIGHTING AND SWITCHES
  • DECK LIGHTING
    • High Beam Headlights
    • Forward Warning Horns
    • Clearance/Turn Signal Lights
    • Deck Mounted Backup Lights
    • Payload Indicator Lights
  • UPRIGHTS
    • Ladder Lights
    • Low Beam Headlights
    • Ground Level Download Box
    • Ground Level Engine Shutdown Switch
    • Remote Grease Fill Port
    • Engine Service Lights
  • REAR AXLE LIGHT BAR
    • Backup Lights
    • Backup Alarm
    • Turn Signal Lights
    • Retard/Clearance Lights
    • Brake Light
• LUBRICATION AND SERVICE
  • COOLANT SPECIFICATIONS
    • Unacceptable Practices
  • RADIATOR FILL PROCEDURE
  • HYDRAULIC TANK SERVICE
    • Filling Instructions
  • TRANSMISSION OIL LEVEL CHECK
  • FUEL SYSTEM SERVICE
    • Fuel Tank Cleaning
    • Fuel Filter Service
  • CAB AIR FILTER SERVICE
  • HVAC RECIRCULATION FILTER
  • CAB AIR FILTER
  • AIR INTAKE CLEANER SERVICE
  • QUICK FILL SERVICE CENTER
  • PERIODIC REPLACEMENT OF CRITICAL PARTS
  • 10 HOUR (DAILY) INSPECTION
  • 10 HOUR (DAILY) INSPECTION (continued)
  • 250 HOUR INSPECTION
  • 250 HOUR INSPECTION (continued)
  • 250 HOUR INSPECTION (continued)
  • 500 HOUR INSPECTION
  • 1000 HOUR INSPECTION
  • 2000 HOUR INSPECTION
  • 5000 HOUR INSPECTION
  • 18,000 HOUR INSPECTION
• AUTOMATIC LUBRICATION SYSTEM
  • GENERAL DESCRIPTION
  • SYSTEM COMPONENTS
  • SYSTEM OPERATION
  • INJECTOR OPERATION
  • LUBRICANT PUMP
    • Pump Housing Oil Level
    • Pump Pressure Control
  • INJECTORS (SL-1 Series “H”))
    • Injector Specifications
    • Injector Adjustment
  • SYSTEM PRIMING
    • Filter Assembly
  • SYSTEM CHECK
    • Lubrication Controller Check
    • Lubrication Controller Operation
    • Lubrication Controller Components
    • Lubrication Controller Adjustment
  • SYSTEM TROUBLESHOOTING CHART
  • PREVENTATIVE MAINTENANCE
    • Daily Lubrication System Inspection
    • 250 Hour Inspection
    • 1000 Hour Inspection
• MAJOR COMPONENTS AND SPECIFICATIONS
  • ENGINE
  • TRANSMISSION
  • SPECIFICATIONS
• KOMTRAX Plus
  • KOMTRAX Plus DOWNLOADING
  • PAYLOAD METER
    • NORMAL OPERATION DISPLAY
    • EXTERNAL DISPLAY LAMPS
    • PREDICTED LOAD DISPLAY
    • CALIBRATING PLM
    • DATA STORED IN PAYLOAD METER
    • PLM DOWNLOADING
    • SETTING THE MACHINE ID AND OPEN ID
    • PAYLOAD – CYCLE DATA ITEM
    • ADDITIONAL FUNCTIONS
• AM/FM RADIO / CD / MP3 / USB / iPOD™ / AUX PLAYER
  • OPERATING INSTRUCTIONS
    • GENERAL RADIO RECEIVER FUNCTIONS
    • USING THE RADIO
    • USING THE CLOCK
    • USING THE ALARM
    • USING THE WEATHERBAND (USA Only)
    • USING THE COMPACT DISC PLAYER/USB
    • PLAYING AN MP3 DISC/USB
    • PLAYING MP3 FILES
    • USING AN iPOD®
    • OPERATING TIPS
    • TROUBLESHOOTING