Komatsu HD325-7, HD405-7 Dump Truck Index:

• FOREWORD
  • BEFORE READING THIS MANUAL
  • SAFETY INFORMATION
    • Noise emission levels
    • Vibration levels
  • INTENDED USE
    • USE OF MACHINE
    • DIRECTIONS OF MACHINE
    • VISIBILITY FROM OPERATOR’S SEAT
  • LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
    • PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
    • EPA REGULATIONS, ENGINE NUMBER PLATE
    • SERVICE METER POSITION
    • TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
    • MACHINE SERIAL NUMBER PLATE (according directive 2006/42/EC)
    • Declaration according Directive 2006/42/EC Annex I point 1.7.4.2 (c)
    • FOREWORD
    • SAFETY
    • OPERATION
    • MAINTENANCE
    • SPECIFICATIONS
    • ATTACHMENTS, OPTIONS
    • INDEX
    • COLOPHON
• SAFETY
  • SAFETY
  • SAFETY LABELS
    • POSITION FOR ATTACHING SAFETY LABELS
    • SAFETY LABELS
  • GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
    • PRECAUTIONS BEFORE STARTING OPERATION
    • PREPARATIONS FOR SAFE OPERATION
    • FIRE PREVENTION
    • PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
    • DO NOT GET CAUGHT IN DUMP BODY
    • PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
    • UNAUTHORIZED MODIFICATION
    • PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
    • PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
  • PRECAUTIONS FOR OPERATION
    • PRECAUTIONS FOR JOBSITE
    • STARTING ENGINE
    • OPERATION
    • TRANSPORTATION
    • TOWING
  • PRECAUTIONS FOR MAINTENANCE
    • PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
    • PRECAUTIONS FOR INSPECTION AND MAINTENANCE
    • TIRES
    • DISMANTLING THE MACHINE END OF SERVICE LIVE
• OPERATION
  • GENERAL VIEW
    • GENERAL VIEW OF MACHINE
    • GENERAL VIEW OF CONTROLS AND GAUGES
  • EXPLANATION OF COMPONENTS
    • MACHINE MONITOR
    • OTHER FUNCTIONS OF MACHINE MONITOR
    • SWITCHES
    • CONTROL LEVERS AND PEDALS
    • BODY PIVOT PIN
    • LOCATION OF FIRE EXTINGUISHER
    • DUST INDICATOR
    • BATTERY DISCONNECT SWITCH
    • FUSES
    • POWER SOURCE
    • RELAY LOCATIONS
    • CAR RADIO
    • CAR STEREO
    • AIR CONDITIONER
  • OPERATION
    • CHECK BEFORE STARTING ENGINE
    • STARTING ENGINE
    • OPERATIONS, CHECKS AFTER STARTING ENGINE
    • STOPPING ENGINE
    • CHECKS AFTER STOPPING ENGINE
    • MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
    • SHIFTING GEAR
    • TRAVELLING DOWNHILL
    • STEERING THE MACHINE
    • LOADING OPERATIONS
    • DUMP OPERATIONS
    • PRECAUTIONS FOR OPERATION
    • PARKING MACHINE
    • CHECKS AFTER COMPLETION OF WORK
    • LOCKING
    • HANDLING TIRES
  • DETERMINING AND MAINTAINING TRAVEL ROAD
    • DETERMINING TRAVEL ROAD
    • MAINTAINING TRAVEL ROAD
  • TRANSPORTATION
    • PRECAUTIONS WHEN TRANSPORTING
    • STEPS FOR TRANSPORTATION
    • METHOD OF SECURING MACHINE
    • METHOD OF LIFTING MACHINE
  • COLD WEATHER OPERATION
    • PRECAUTIONS FOR LOW TEMPERATURE
    • PRECAUTIONS AFTER COMPLETION OF WORK
    • AFTER COLD WEATHER
  • LONG-TERM STORAGE
    • BEFORE STORAGE
    • DURING STORAGE
    • AFTER STORAGE
    • PRECAUTIONS BEFORE TRAVELLING AFTER LONG-TERM STORAGE
  • TROUBLESHOOTING
    • AFTER RUNNING OUT OF FUEL
    • IF TRANSMISSION HAS TROUBLE
    • METHOD OF LOWERING DUMP BODY IN EMERGENCY
    • METHOD OF TOWING MACHINE
    • IF BATTERY IS DISCHARGED
    • OTHER TROUBLE
• MAINTENANCE
  • GUIDES TO MAINTENANCE
  • OUTLINE OF SERVICE
    • HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
    • OUTLINE OF ELECTRIC SYSTEM
  • WEAR PARTS
    • WEAR PARTS LIST
  • RECOMMENDED FUEL, COOLANT, AND LUBRICANT
    • USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
    • RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • TORQUE LIST
  • PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
    • SAFETY CRITICAL PARTS
  • MAINTENANCE SCHEDULE CHART
    • MAINTENANCE SCHEDULE CHART
    • EXPLANATION OF LUBRICATION CHART DECAL
  • SERVICE PROCEDURE
    • INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
    • WHEN REQUIRED
    • CHECK BEFORE STARTING
    • EVERY 250 HOURS SERVICE
    • EVERY 500 HOURS SERVICE
    • EVERY 1000 HOURS SERVICE
    • EVERY 2000 HOURS SERVICE
    • EVERY 4000 HOURS SERVICE
    • EVERY 8000 HOURS SERVICE
    • EVERY 15000 HOURS SERVICE
• SPECIFICATIONS
  • SPECIFICATIONS
• ATTACHMENTS, OPTIONS
  • SELECTING DUMP BODY
  • HANDLING AIR SUSPENSION SEAT
    • SEAT ADJUSTMENT
    • REMOVAL AND INSTALLATION OF HEADREST
  • HANDLING AUTOMATIC SPIN REGULATOR (ASR)
    • EXPLANATION OF COMPONENTS
    • ACTUATION OF ASR SYSTEM
    • PRECAUTIONS WHEN USING
    • BLEEDING AIR FROM ASR CIRCUIT
  • HANDLING ABS
    • EXPLANATION OF COMPONENTS
    • ABS SYSTEM CHECK AFTER STARTING ENGINE
    • OPERATION OF ABS
    • PRECAUTIONS WHEN USING
  • HANDLING PAYLOAD METER II (CARD TYPE)
    • METHOD OF USING ACCURATELY
    • GENERAL LOCATIONS
    • CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
    • EXTERNAL DISPLAY LAMPS
    • DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
    • OPERATION OF SWITCHES
    • PROBLEM AND WARNING DISPLAY (ERROR CODE)
    • WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)
    • OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED
  • ARSC (AUTOMATIC RETARDER SPEED CONTROL)
    • EXPLANATION OF COMPONENTS
    • METHOD OF OPERATION
  • USE OF REAR VIEW MONITOR
    • NAME AND FUNCTION OF EACH PART OF REAR VIEW MONITOR
    • SETTING OF REAR VIEW MONITOR
    • CAUTIONS WHEN USING REAR VIEW MONITOR
  • EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER
    • SOCKET FOR ENGINE HEATER
    • CONNECTING EXTERNAL POWER SOURCE
    • RESTARTING ENGINE
    • HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER
  • HANDLING DUMPING COUNTER
    • METHOD OF DISPLAYING, RESETTING DUMPING COUNTER
  • HANDLING MACHINES EQUIPPED WITH KOMTRAX
    • BASIC PRECAUTIONS
• INDEX
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• COLOPHON