Komatsu HD465-7E0 Dump Truck Index:

CONTENTS
FOREWORD 1- 1
READ THIS MANUAL 1- 2
SAFETY INFORMATION 1- 3
NOISE 1- 4
INTENDED USE 1- 5
USE OF MACHINE 1- 5
GENERAL VIEW AND DIRECTIONS OF MACHINE 1- 5
VISIBILITY FROM OPERATOR’S SEAT 1- 6
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 1- 7
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE 1- 7
ENGINE SERIAL NO. PLATE 1- 7
SERVICE METER POSITION 1- 8
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 1- 8
SAFETY 2- 1
IMPORTANT SAFETY INFORMATION 2- 2
SAFETY LABELS 2- 5
POSITION FOR ATTACHING SAFETY LABELS 2- 6
SAFETY LABELS 2- 7
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2- 12
PRECAUTIONS BEFORE STARTING OPERATION 2- 12
PREPARATIONS FOR SAFE OPERATION 2- 12
FIRE PREVENTION 2- 14
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2- 15
DO NOT GET CAUGHT IN DUMP BODY 2- 17
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2- 17
UNAUTHORIZED MODIFICATION 2- 17
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2- 18
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2- 18
PRECAUTIONS FOR OPERATION 2- 19
PRECAUTIONS FOR JOBSITE 2- 19
STARTING ENGINE 2- 21
OPERATION 2- 23
TRANSPORTATION 2- 27
TOWING 2- 28
PRECAUTIONS FOR MAINTENANCE 2- 29
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2- 29
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 2- 34
TIRES 2- 39
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
DASHBOARD 3- 4
EXPLANATION OF COMPONENTS 3- 5
GENERAL VIEW OF MACHINE 3- 5
OPERATOR’S CAB 3- 8
CONTROL LEVERS AND PEDALS 3- 10
MACHINE MONITOR 3- 16
DISPLAY OF CHARACTER DISPLAY 3- 29

OTHER FUNCTIONS OF CHARACTER DISPLAY 3- 33
SWITCHES 3- 37
BODY PIVOT PIN 3- 47
LOCATION OF FIRE EXTINGUISHER 3- 48
DUST INDICATOR 3- 48
FUSES 3- 49
CAR RADIO 3- 52
AM/FM RADIO-CASSETTE STEREO 3- 58
AIR CONDITIONER 3- 67
ADDITIONAL HEATER 3- 72
OPERATION 3- 73
CHECK BEFORE STARTING ENGINE 3- 73
STARTING ENGINE 3-108
OPERATIONS, CHECKS AFTER STARTING ENGINE 3-111
STOPPING ENGINE 3-112
MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING 3-113
SHIFTING GEAR 3-119
TRAVELING DOWNHILL 3-121
STEERING THE MACHINE 3-131
LOADING OPERATIONS 3-131
DUMP OPERATIONS 3-132
PRECAUTIONS FOR OPERATION 3-134
PARKING MACHINE 3-135
CHECKS AFTER COMPLETION OF WORK 3-135
CHECKS AFTER STOPPING ENGINE 3-136
LOCKING 3-136
HANDLING TIRES 3-137
DETERMINING AND MAINTAINING TRAVEL ROAD 3-141
DETERMINING TRAVEL ROAD 3-141
MAINTAINING TRAVEL ROAD 3-141
WORKSITE 3-142
EXAMINATION AN CONFIRMATION OF WORKSITE 3-142
WORKING ON LOOSE GROUND 3-142
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLE 3-143
ENSURE GOOD VISIBILITY 3-143
CONFIRMATION OF MARK 3-143
TRANSPORTATION 3-144
PRECAUTIONS WHEN TRANSPORTING 3-144
STEPS FOR TRANSPORTATION 3-144
METHOD OF SECURING MACHINE 3-145
METHOD OF LIFTING MACHINE 3-146
COLD WEATHER OPERATION 3-149
PRECAUTIONS FOR LOW TEMPERATURE 3-149
HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER 3-151
PRECAUTIONS AFTER COMPLETION OF WORK 3-161
AFTER COLD WEATHER 3-161
LONG-TERM STORAGE 3-162
BEFORE STORAGE 3-162
DURING STORAGE 3-162
AFTER STORAGE 3-162

PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE 3-163
TROUBLESHOOTING 3-164
AFTER RUNNING OUT OF FUEL 3-164
IF TRANSMISSION HAS TROUBLE 3-164
METHOD OF LOWERING DUMP BODY IN EMERGENCY 3-165
METHOD OF TOWING MACHINE 3-166
IF BATTERY IS DISCHARGED 3-171
ACTION IF FIRE OCCURS 3-175
OTHER TROUBLE 3-176
MAINTENANCE 4- 1
GUIDES TO MAINTENANCE 4- 2
SECONDARY MATERIALS FOR OPERATION 4- 10
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4- 10
OUTLINE OF ELECTRIC SYSTEM 4- 16
WEAR PARTS 4- 17
WEAR PARTS LIST 4- 17
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 4- 18
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4- 19
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL 4- 22
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 23
TORQUE LIST 4- 23
DEFINED LIFE PARTS 4- 24
DEFINED LIFE PARTS LIST 4- 24
MAINTENANCE SCHEDULE CHART 4- 25
MAINTENANCE SCHEDULE CHART 4- 25
SERVICE PROCEDURE 4- 27
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) 4- 27
WHEN REQUIRED 4- 28
CHECK BEFORE STARTING 4- 55
EVERY 250 HOURS SERVICE 4- 56
EVERY 500 HOURS SERVICE 4- 69
EVERY 1000 HOURS SERVICE 4- 80
EVERY 2000 HOURS SERVICE 4- 90
EVERY 4000 HOURS SERVICE 4- 94
EVERY 8000 HOURS SERVICE 4- 98
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
SELECTING DUMP BODY 6- 2
HANDLING TACHOGRAPH (TCO20-90W) 6- 3
EXPLANATION OF COMPONENTS 6- 3
METHOD OF USE 6- 6
HANDLING AIR SUSPENSION SEAT 6- 10
SEAT ADJUSTMENT 6- 10
HANDLING AUTOMATIC SPIN REGULATOR (ASR) 6- 13
EXPLANATION OF COMPONENTS 6- 13
ACTUATION OF ASR SYSTEM 6- 14
PRECAUTION WHEN USING ASR SYSTEM 6- 14
TROUBLESHOOTING 6- 15