Komatsu HD785-5 Dump Truck Operation and Maintenance Manual (SEAM020401)

Komatsu HD785-5 Dump Truck Index:

COVER
1.FOREWORD
2.SAFETY INFORMATION
3.INTRODUCTION
- 3.1 FEATURES
- 3.2 BREAKING IN THE MACHINE
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
- 4.1 MACHINE SERIAL NO. PLATE POSITION
- 4.2 ENGINE SERIAL NO. PLATE POSITION
- 4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
5.CONTENTS
SAFETY
- 6.GENERAL PRECAUTIONS
- 7.PRECAUTIONS DURING OPERATION
  - 7.1 BEFORE STARTING ENGINE
  - 7.2 AFTER STARTING ENGINE
  - 7.3 SHIPPING
  - 7.4 BATTERY
  - 7.5 TOWING
- 8.PRECAUTIONS FOR MAINTENANCE
  - 8.1 BEFORE CARRYING OUT MAINTENANCE
  - 8.2 DURING MAINTENANCE
  - 8.3 TIRES
- 9.POSITION FOR ATTACHING SAFETY LABELS
  - 9.1 POSITION FOR ATTACHING SAFETY LABELS
OPERATION
- 10.GENERAL VIEW
  - 10.1 GENERAL VIEW OF MACHINE
  - 10.2 GENERAL VIEW OF CONTROLS AND GAUGES
- 11.EXPLANATION OF COMPONENTS
  - 11.1 MACHINE MONITOR
  - 11.2 SWITCHES
  - 11.3 CONTROL LEVERS AND PEDALS
  - 11.4 MECHATRONICS EQUIPMENT CONTROLLER
  - 11.5 SAFETY PIN
  - 11.6 DUST INDICATOR
  - 11.7 FUSES
  - 11.8 LOCATION OF MANUAL BOX
  - 11.9 CAR STEREO
  - 11.10 AIR CONDITIONER
  - 11.11 CAR HEATER
  - 11.12 LOCATION OF FIRE EXTINGUISHER
  - 11.13 LOCATION OF FIRST AID BOX
- 12.OPERATION
  - 12.1 CHECK BEFORE STARTING ENGINE
  - 12.2 STARTING ENGINE
  - 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
  - 12.4 MOVING MACHINE OFF
  - 12.5 SHIFTING GEAR
  - 12.6 TRAVELING DOWNHILL
  - 12.7 TRAVELING IN REVERSE
  - 12.8 STEERING THE MACHINE
  - 12.9 STOPPING THE MACHINE
  - 12.10 OPERATING DUMP BODY
  - 12.11 PRECAUTIONS FOR OPERATION
  - 12.12 PARKING MACHINE
  - 12.13 CHECKS AFTER COMPLETION OF WORK
  - 12.14 STOPPING ENGINE
  - 12.15 CHECKS AFTER STOPPING ENGINE
  - 12.16 LOCKING
  - 12.17 HANDLING TIRES
- 13.DETERMINING AND MAINTAINING TRAVEL ROAD
  - 13.1 DETERMINING TRAVEL ROAD
  - 13.2 MAINTAINING TRAVEL ROAD
- 14.COLD WEATHER OPERATION
  - 14.1 PRECAUTIONS FOR LOW TEMPERATURE
  - 14.2 PRECAUTIONS AFTER COMPLETION OF WORK
  - 14.3 AFTER COLD WEATHER
- 15.LONG-TERM STORAGE
  - 15.1 BEFORE STORAGE
  - 15.2 DURING STORAGE
  - 15.3 AFTER STORAGE
  - 15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
- 16.TROUBLESHOOTING
  - 16.1 AFTER RUNNING OUT OF FUEL
  - 16.2 TOWING MACHINE
  - 16.3 IF BATTERY IS DISCHARGED
  - 16.4 OTHER TROUBLE
MAINTENANCE
- 17.GUIDES TO MAINTENANCE
- 18.OUTLINES OF SERVICE
  - 18.1 OUTLINE OF OIL,FUEL,COOLANT
  - 18.2 OUTLINE OF ELECTRIC SYSTEM
- 19.WEAR PARTS LIST
- 20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - 21.1 INTRODUCTION OF NECESSARY TOOLS
  - 21.2 TORQUE LIST
- 22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 23.MAINTENANCE SCHEDULE CHART
- 24.SERVICE PROCEDURE
  - 24.1 INITIAL 250 HOURS SERVICE
  - 24.2 WHEN REQUIRED
  - 24.3 CHECK BEFORE STARTING
  - 24.4 EVERY 250 HOURS SERVICE
  - 24.5 EVERY 500 HOURS SERVICE
  - 24.6 EVERY 1000 HOURS SERVICE
  - 24.7 EVERY 2000 HOURS SERVICE
  - 24.8 EVERY 4000 HOURS SERVICE
  - 24.9 EVERY 3 YEARS SERVICE
SPECIFICATIONS
- 25.SPECIFICATIONS
OPTIONS,ATTACHMENTS
- 26.HANDLING PAYLOAD METER
  - 26.1 NAME OF PARTS
  - 26.2 EXTERNAL DISPLAY LAMPS
  - 26.3 OPERATING PAYLOAD METER
- 27.OPTIONS AND ATTACHMENTS
- 28.TACHOGRAPH (TCO 15-6)
  - 28.1 EXPLANATION OF COMPONENTS
  - 28.2 METHOD OF USING KEY
  - 28.3 METHOD OF USE
- 29.REVO TACHOGRAPH (TCO 15-7)
  - 29.1 EXPLANATION OF COMPONENTS
  - 29.2 METHOD OF USE
- 30.USING DIFFERENTIAL LOCK
  - 30.1 DIFFERENTIAL LOCK PEDAL
  - 30.2 PRECAUTIONS AND METHOD OF USE
- 31.OPERATION OF ABS AND ABS/ASR
  - 31.1 EXPLANATION OF COMPONENTS
  - 31.2 OPERATION METHOD
  - 31.3 PRECAUTIONS FOR USE
  - 31.4 TROUBLESHOOTING
- 32.ARSC(AUTOMATIC RETARD SPEED CONTROL)
  - 32.1 EXPLANATION OF COMPONENTS
  - 32.2 METHOD OF OPERATION
  - 32.3 TROUBLESHOOTING
- 33.PMC (POWER TRAIN MANAGEMENT CONTROLLER) AND MOM (MESSAGE FOR OPERATION AND MAINTENANCE)
  - 33.1 CHECK BEFORE STARTING
  - 33.2 ABNORMALITY DISPLAYED DURING OPERATION
  - 33.3 HOW TO DOWNLOAD THE STORED DATA IN PMC AND OTHER CONTROLLERS
  - 33.4 MESSAGE FOR OPERATION AND MAINTENANCE (MOM)