Komatsu HM300-1 Dump Truck Operation and Maintenance Manual (SEAM051002P)

Komatsu HM300-1 Dump Truck Index:

COVER
FROEWORD
- FROEWORD
- SAFETY INFORMATION
- INTENDED USE
  - DIRECTIONS OF MACHINE
- LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
  - PRODUCT IDENTIFICATION NUMBER(PIN)/MACHINE SERIAL NO. PLATE
  - ENGINE SERIAL NO. PLATE POSITION
  - SERVICE METER POSITION
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
CONTENTS
SAFETY
- SAFETY INFORMATION
- SAFETY LABELS
  - POSITION FOR ATTACHING SAFETY LABELS
  - SAFETY LABELS
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - IF ABNORMALITES ARE FOUND
  - CLOTHING AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY FEATURES
  - KEEP MACHINE CLEAN
  - INSIDE OPERATOR’S COMPARTMENT
  - ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
  - HANDRAILS AND STEPS
  - MOUNTING AND DISMOUNTING
  - CRUSHING OR CUTTING PERVENTION
  - PREVENTION OF BURNS
  - FIRE PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDOW WASHER LIQUID
  - PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
  - PRECAUTIONS FOR ATTACHMENTS,OPTIONS
  - UNAUTHORIZED MODIFICATION
  - SAFETY AT WORKSITE
  - WORKING ON LOOSE GROUND
  - DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - PRECAUTIONS RELATED TOVENTILATION OF EXHAUST GAS
  - CHECKING SIGINALMAN’S SIGINALS AND SIGNS
  - EMERGENCY ESCAPE FROM OPERATOR’S AND CAB
  - ASBESTOS DUST HAZARD PREVENTION
- PRECAUTIONS DURING OPERATION
  - STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - BATTERY
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - WARNING TAG
  - KEEP WORK PLACE CLEAN AND TIDY
  - APPOINT LEADER WHEN WORKING WITH OTHERS
  - STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
  - TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  - PROPER TOOLS
  - HANDLING SUSPENSION CYLINDER,ACCUMULATOR
  - PERSONNEL
  - WORK UNDER THE MACHINE
  - NOISE
  - PRECAUTIONS WHEN USING HAMMER
  - REPAIR WELDING
  - REMOVING BATTERY TERMINAL
  - PRECAUTIONS WITH HIGH-PRESSURE OIL
  - PRECAUTIONS FOR HIGH-PRESSURE FUEL
  - HANDKING HIGH-PRESSURE HOSES,PIPING
  - PRECAUTIONS FOR HIGH VOLTAGE
  - WASTE MATERIALS
  - MAINTENANCE OF AIR CONDITIONER
  - COMPRESSED AIR
  - PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS
- PRECAUTIONS WITH TIRES
  - HANDLING TIRES
  - PRECAUTIONS WHEN STORING TIRE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANTION OF COMPONENTS
  - MACHINE MONITOR
  - OTHER FUNCTIONS OF MACHINE MONITOR
  - SWTCHES
  - CONTROL LEVERS AND PEDALS
  - MECHATRONICS EQUIPMENT CONTROLLER
  - SAFETY PIN
  - ARTICULATE LOCK
  - DUST INDICATOR
  - FUSES
  - CAR RADIO
  - CAR STEREO
  - AIR CONDITIONER
- OPERATION
  - CHECK BEFORE STARTING ENGINE
  - STARTING ENGINE
  - OPERATIONS,CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - CHECKS AFTER STOPPING ENGINE
  - MOVING MACHINE OFF(FORWORD,REVERSE),STOPPING
  - SHIFTING GEAR
  - TRAVELING DOWNHILL
  - STEERING THE MACHINE
  - OPERATION USING DIFFERENTIAL LOCK
  - LOADING OPERAITON
  - DUMP OPERATIONS
  - CAB TILT OPERATION
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECKS AFTER COMPLETION OF WORK
  - LOCKING
  - HANDLING TIRES
- DETERMINING AND MAINTAINING TRAVEL ROAD
  - DETERMINING TRAVEL ROAD
  - MAINTAINING TRAVEK ROAD
- TRANSPORTATION
  - PRECAUTIONS WHEN TRANSPORTING
  - STEPS FOR TRANSPORTATION
  - PRECAUTIONS WHEN LOADING
  - MEHTOD OF LIFTING MACHINE
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - PRECAUTIONS AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - TOWING THE MACHINE
  - IF BATTERY IS DISHARGED
  - OTHER TROUBLE
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINE OF SERVICE
  - HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
- WEAR PARTS
  - WEAR PARTS LIST
- USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
- SERVICE PROCEDURE
  - INITAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 50 HOURS SERVICE
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - EVERY 6000 HOURS SERVICE
  - EVERY 8000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
INDEX