Description
Komatsu HM300-5 Articulated Dump Truck Field Assembly Manual (GEN00131-09)
Komatsu HM300-5 Articulated Dump Truck Index:
1 Drawings of removed units
2 Dimensions of removed units
3 Assembly procedure, necessary equipments, and schedule
4 Necessary tools and equipments
4-1 How to secure machine
5 Assembly procedure
0010 Installation of the sling
0100 Stationary bare machine (travel)
0101 Stationary bare machine (non-travel)
0200 Installation of tire and wheel assembly
0300 Installation of front under mirror
0310 Installation of L.H. fender step
0320 Installation of L.H. fender mirror
0330 Installation of L.H. fender mudguard
0350 Installation of R.H. fender handrail
0360 Installation of R.H. fender mirror
0370 Installation of R.H. fender mudguard
0380 Installation of antenna
0390 Installation of payload and revolving lamp
0395 Installation of payload
0400 Sling and put stationary dump body
0410 Sub-assembly of dump body
0420 Sub-assembly of dump body without dump body heating (optional)
0425 Sub-assembly of dump body with dump body heating
0430 ADT assembly – Bushing installation (optional)
0440 ADT assembly – side arm installation (optional)
0445 ADT assembly – procedure for assembling side arm mounting bolts (optional)
0450 ADT assembly – tailgate installation (optional)
0460 ADT assembly with tailgate (optional)
0470 ADT assembly with tailgate (optional)
0471 ADT assembly – Tailgate adjustment (optional)
0480 ADT assembly – greasing pipe installation (optional)
0500 Installation of dump body
0510 Connection of hoist cylinder
0515 Installation of fire prevention cover for hoist piping
0520 Connection and adjustment of dump angle sensor
0530 Installation and adjustment of dump body bottom mount
0540 Installation of dump body stopper
0545 Adjustment procedure for exhaust box stroke(Specification with dump body heater)
0550 Installation of end bolt after installing dump body
0560 Touch up painting of dump body
0570 Sticking of decal on dump body
0575 Sticking of decal on dump body (OPT: tailgate specification)
0577 Sticking of dump body decals (optional: when installing additional tailgate)
0578 Installation of tie-off bracket
0579 Sticking of certifi cate decals (dump body) for KAL
0580 Dump body control calibration
0710 Adjustment-1 of rearview monitor
0720 Adjustment-2 of rearview monitor
0730 Adjustment-3 of rearview monitor
0740 Adjustment-4 of rearview monitor
0900 N2 gas adjustment of front and rear suspension
0910 Method for checking and inflating tire
No. Attachment 1 Mirror adjustment procedure
No. Attachment 2 Mirror adjustment procedure
Machine check sheet for field assembly
