Komatsu HM350-1 Dump Truck Operation and Maintenance Manual (SEAM051102P)

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Komatsu HM350-1 Dump Truck Index:

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FOREWORD
- FOREWORD
- SAFETY INFORMATION
- INTENDED USE
  - DIRECTIONS OF MACHINE
- LOCATION OF PLATES,TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
  - PRODUCT IDENTIFICATION NUMBER(PIN)/MACHINE SERIAL NO.PLATE
  - ENGINE SERIAL NO.PLATE POSITION
  - SERVICE METER POSITION
  - TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
CONTENTS
SAFETY
- SAFETY INFORMATION
- SAFETY LABELS
  - POSITION FOR ATTACHING SAFETY LABELS
  - SAFETY LABELS
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - IF ABNORMALITIES ARE FOUND
  - CLOTHING AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY FEATURES
  - KEEP MACHINE CLEAN
  - INSIDE OPERATOR’S COMPARTMENT
  - ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
  - HANDRAILS AND STEPS
  - MOUNTING AND DISMOUNTING
  - CRUSHING OR CUTTING PREVENTION
  - PREVENTION OF BURNS
  - FIRE PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDOW WASHER LIQUID
  - PRECAUTIONS WHEN USING ROPS(ROLL OVER PROTECTIVE STRUCTURE)
  - PRECAUTIONS FOR ATTACHMENTS,OPTIONS
  - UNAUTHORIZED MODIFICATION
  - SAFETY AT WORKSITE
  - WORKING ON LOOSE GROUND
  - DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
  - CHECKING SIGNALMAN’S SIGNALS AND SIGNS
  - EMERGENCY ESCAPE FROM OPERATOR’S CAB
  - ASBESTOS DUST HAZARD PREVENTION
- PRECAUTIONS DURING OPERATION
  - STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - BATTERY
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - WARNING TAG
  - KEEP WORK PLACE CLEAN AND TIDY
  - APPOINT LEADER WHEN WORKING WITH OTHERS
  - STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
  - TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  - PROPER TOOLS
  - HANDLING SUSPENSION CYLINDER, ACCUMULATOR
  - PERSONNEL
  - WORK UNDER THE MACHINE
  - NOISE
  - PRECAUTIONS WHEN USING HAMMER
  - PRPAIR WELDING
  - REMOVING BATTERY TERMINAL
  - PRECAUTIONS WITH HIGH-PRESSURE OIL
  - PRECAUTIONS FOR HIGH-PRESSURE FUEL
  - HANDLING HIGH-PRESSURE HOSES,PIPING
  - PRECRUTIONS FOR HIGH VOLTAGE
  - WASTE MATERIALS
  - MAINTENANCE OF AIR CONDITIONER
  - COMPRESSED AIR
  - PREIODIC PEPLACEMENT OF SAFETY-CRITICAL PARTS
- PRECAUTIONS WITH TIRES
  - HANDLING TIRES
  - PRECAUTIONS WHEN STORING TIRE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONETS
  - MACHINE MONITOR
  - OTHER FUNCTIONS OF MACHINE MONITOR
  - SWITCHES
  - CONTROL LEVERS AND PEDALS
  - MECHATRONICS EQUIPMENT CONTROLLER
  - SAFETY PIN
  - ARTICULATE LOCK
  - DUST INDICATOR
  - FUSES
  - CAR RADIO
  - CAR STEREO
  - AIR CONDITIONER
- OPERATION
  - CHECK BEFORE STARTING ENGINE
  - STARTING ENGINE
  - OPERATIONS,CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - CHECKS AFTER STOPPING ENGINE
  - MOVING MACHINE OFF(FORWARD,REVERSE),STOPPING
  - SHIFTING GEAR
  - TRAVELING DOWNHILL
  - STEERING THE MACHINE
  - OPERATION USING DIFFERENTIAL LOCK
  - LOADING OPERATIONS
  - DUMP OPERATIONS
  - CAB TILT OPERATION
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECKS AFTER COMPLETION OF WORK
  - LOCKING
  - HANDLING TIRES
- DETERMINING AND MAINTAINING TRAVEL ROAD
  - DETERMINING TRAVEL ROAD
  - MAINTAINING TRAVEL ROAD
- TRANSPORTATION
  - PRECAUTIONS WHEN TRANSPORTING
  - STEPS FOR TRANSPORTATION
  - PRECAUTIONS WHEN LOADING
  - METHOD OF LIFTING MACHINE
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - PRECAUTIONS AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - TOWING THE MACHINE
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINE OF SERVICE
  - HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
- WEAR PARTS
  - WEAR PARTS LIST
- USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
  - ADJUST INJECTOR
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)
- WHEN REQUIRED
  - CHECK,CLEAN OR REPLACE AIR CLEANER
  - CLEAN INSIDE OF COOLING SYSTEM
  - CHECK LEVEL OF WINDOW WASHER FLUID, ADD FLUID
  - CLEAN AIR CONDITIONER AIR FILTER
  - CHECK REFRIGERANT(GAS) LEVEL
  - CHECK DUMP BODY
  - CHECK ELECTRIC INTAKE AIR HEATER
  - BLEED AIR FROM FRONT BRAKE
  - BLEED AIR FROM CENTER BRAKE
  - CHECK PLAY OF OUTPUT COUPLING OF OUTPUT SHAFT
  - SELECTION AND INSPECTION OF TIRES
- CHECK BEFORE STARTING
- EVERY 50 HOURS SERVICE
  - LUBRICATION
- EVERY 250 HOURS SERVICE
  - LUBRICATION
  - LUBRICATE DRIVE SHAFT
  - CHECK DRIVE SHAFT
  - CHECK LEVEL OF BATTERY ELECTROLYTE
  - CHECK ALTERNATOR BELT TENSION, ADJUST
  - CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
  - CHECK FRAME,A-ARM
  - CHECK BRAKING CAPACITY OF FOOT BRAKE
  - CHECK BRAKING CAPACITY OF PARKING BRAKE
  - CHECK WEAR OF PARKING BRAKE PADS
  - CHECK LENGTH OF SUSPENSION CYLINDER
- EVERY 500 HOURS SERVICE
  - CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE
  - REPLACE FUEL FILTER CARTRIDGE
  - CLEAN FUEL TANK STRAINER
  - LUBRICATE CAB MOUNT PIN(LEFT AND RIGHT:1PLACE EACH)
  - CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL
  - CHECK OIL LEVEL IN DIFFERENTIAL CASE,ADD OIL
  - CLEAN, CHECK RADIATOR FINS AND AFTER COOLER FINS
  - CHECK FAN BELT TENSION,ADJUST
- EVERY 1000 HOURS SERVICE
  - REPLACE CORROSION RESISTOR CARTRIDGE
  - REPLACE TRANSMISSION FILTER ELEMENT
  - CHANGE OIL IN TRANSMISSION CASE,CLEAN TRANSIMISSION CASE STRAINER
  - CHANGE OIL IN BRAKE OIL TANK, REPLACE BRPLACE BRAKE OIL FILTER ELEMENT
  - LUBRICATION
  - CHECK WEAR OF BRAKE DISC
  - CHECK TIGHTENING PARTS DF TURBOCHARGER
- EVERY 2000 HOURS SERVICE
  - CHANGE OIL IN FINAL DRIVE CASE
  - CHANGE OIL IN DIFFERENTIAL CASE
  - REPLACE HYDRAULIC FILTER ELEMENT
  - CLEAN HYDRAULIC TANK STRAINER
  - CLEAN STRAINER IN DIFFERENTIAL LOCK HYDRAULIC CIRCUIT
  - CLEAN BREATHER
  - CLEAN ENGINE BREATHER ELEMENT
  - CHCEK ALTERNATOR,ATARTING MOTOR
  - CHCEK,ADJUST ENGINE VALVE CLEARANCE
  - CHECK INJECTOR
  - CLEAN,CHECK TURBOCHARGER
  - CHECK PLAY OF TURBOCHARGER ROTOR
- EVERY 4000 HOURS SERVICE
  - CHANGE OIL IN HYDRAULIC TANK
  - CHECK WATER PUMP
  - CHECK AIR COMPRESSOR
  - CHECK FAN PULLEY AND TENSION PULLEY
  - CHECK VIBRATION DAMPER
  - CHECK INJECTOR
  - REPLACE INJECTOR ASSEMBLY
  - CHECKING FOR LOOSENESS OFHIGE-PRESSURE CLAMP,HARDENING OF RUBBER
  - CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP,HARDENING OF RUBBER
- EVERY 6OO0 HOURS SERVICE
  - LUBRICATE DRIVE SHAFT
- EVERY 8000 HOURS SERVICE
  - REPLACE INJECTOR NOZZLE TIP
  - REPLAY HIGH-PRESSURE PIPING CLAMP
  - REPLACE FUEL SPRAY PREVENTION CAP
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS,OPTIONS
- HANDLING TACHOGRAPH(TCO20-90W)
  - EXPLANATION OF COMPONENTS
  - METHOD OF USE
INDEX