Komatsu HM400-1 Dump Truck Operation and Maintenance Manual (SEAM051202P)

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Komatsu HM400-1 Dump Truck Index:

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FOREWORD
- FOREWORD
- SAFETY INFORMATION
- INTENDED USE
  - DIRECTIONS OF MACHINE
- LOCATION OF PLATES, TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
  - PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO.PLATE
  - ENGINE SERIAL NO.PLATE POSITION
  - SERVICE METER POSITION
  - TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR
CONTENTS
SAFETY
- SAFETY INFORMATION
- SAFETY LABELS
  - POSITION FOR ATTACHING SAFETY LABELS
  - SAFETY LABELS
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - IF ABNORMALITIES ARE FOUND
  - CLOTHING AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY FEATURES
  - KEEP MACHINE CLEAN
  - INSIDE OPERATOR’S COMPARTMENT
  - ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
  - HANDRAILS AND STEPS
  - MOUNTING AND DISMOUNTING
  - CRUSHING OR CUTTING PREVENTION
  - PREVENTION OF BURNS
  - FIRE PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDOW WASHER LIQUID
  - PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
  - PRECAUTIONS FOR ATTACHMENTS, OPTIONS
  - UNAUTHORIZED MODIFICATION
  - SAFETY AT WORKSITE
  - WORKING ON LOOSE GROUND
  - DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
  - CHECKING SIGNALMAN’S SIGNALS AND SIGNS
  - EMERGENCY ESCAPE FROM OPERATOR’S CAB
  - ASBESTOS DUST HAZARD PREVENTION
- PRECAUTIONS DURING OPERATION
  - STARING ENGINE
  - OPERATION
  - TRANSPORTATION
  - BATTERY
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - WARNING TAG
  - KEEP WORK PLACE CLEAN AND TIDY
  - APPOINT LEADER WHEN WORKING WITH OTHERS
  - STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
  - TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  - PROPER TOOLS
  - HANDLING SUSPENSION CYLINDER, ACCUMULATOR
  - PERSONNEL
  - WORK UNDER THE MACHINE
  - NOISE
  - PRECAUTIONS WHEN USING HAMMER
  - REPAIR WELDING
  - REMOVING BATTERY TERMINAL
  - PRECAUTIONS WITH HIGH-PRESSURE OIL
  - PRECAUTIONS FOR HIGH-PRESSURE FUEL
  - HANDLING HIGH-PRESSURE HOSES, PIPING
  - PRECAUTIONS FOR HIGH VOLTAGE
  - WASTE MATERIALS
  - MAINTENANCE OF AIR CONDITIONER
  - COMPRESSED AIR
  - PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS
- PRECAUTIONS WITH TIRES
  - HANDLING TIRES
  - PRECAUTIONS WHEN STORING TIRE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - MACHINE MONITOR
  - OTHER FUNCTIONS OF MACHINE MONITOR
  - SWITCHES
  - CONTROL LEVERS AND PEDALS
  - MECHATRONICS EQUIPMENT CONTROLLER
  - SAFETY PIN
  - ARTICULATE LOCK
  - DUST INDICATOR
  - FUSES
  - CAR RADIO
  - CAR STEREO
  - AIR CONDITIONER
- OPERATION
  - CHECK BEFORE STARTING ENGINE
  - STARTING ENGINE
  - OPERATIONS, CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - CHECK AFTER STOPPING ENGINE
  - MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
  - SHIFTING GEAR
  - TRAVELING DOWNHILL
  - STEERING THE MACHINE
  - OPERATION USING DIFFERENTIAL LOCK
  - LOADING OPERATIONS
  - DUMP OPERATIONS
  - CAB TILT OPERATION
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECKS AFTER COMPLETION OF WORK
  - LOCKING
  - HANDLING TIRES
- DETERMINING AND MAINTAINING TRAVEL ROAD
  - DETERMINING TRAVEL ROAD
  - MAINTAINING TRAVEL ROAD
- TRANSPORTATION
  - PRECAUTIONS WHEN TRANSPORTING
  - STEPS FOR TRANSPORTATION
  - PRECAUTIONS WHEN LOADING
  - METHOD OF LIFTING MACHINE
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - PRECAUTIONS AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - TOWING THE MACHINE
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINE OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
- WEAR PARTS
  - WEAR PARTS LIST
- USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
  - ADJUST INJECTOR
- SERVICE PROCEDURE
  - INTIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 50 HOURS SERVICE
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - EVERY 6000 HOURS SERVICE
  - EVERY 8000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS, OPTIONS
- HANDLING PAYLOAD METER HM
  - FEATURES OF PAYLOAD METER HM
  - METHOD OF USING ACCURATELY
  - GENERAL LOCATIONS
  - CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)
  - EXTERNAL DISPLAY LAMPS
  - DETALS OF DATA STORED IN MEMORY OF PAYLOAD METER
  - OPERATION OF SWITCHES
  - ABNORMALITY AND WARNNING DISPLAY (ERROR CODE)
  - WHEN ERROR CODE F-09 IS DISPLAYED
  - OPERATION WHEN ERROR CODE F.CAL IS DIAPLAYED
  - PROCEDURE WHEN DOWNLOADING
  - OTHERS
INDEX