Description
Komatsu JV100-2 Vibration Roller Shop Manual (SEBM011404)
Komatsu JV100-2 Vibration Roller Index:
COVER
CONTENTS
01 GENERAL
GENERAL ASSEMBLY DRAWING
SPECIFICATIONS
WEIGHT TABLE
LIST OF LUBRICANT AND WATER
10 STRUCTURE AND FUNCTION
ACCELERATOR CONTROL
WATER SEPARATOR
RADIATOR, OIL COOLER
POWER TRAIN
PTO
HYDRAULIC CIRCUIT DIAGRAM FOR HYDROSTANTIC TRANSMISSION (HST)
TRAVEL PUMP
FRONT WHEEL TRAVEL MOTOR
REAR WHEEL TRAVEL MOTOR
TRAVEL HI/LO SELECTOR
HI/LO SELECTOR SOLENOID VALVE (FOR FRONT WHEEL TRAVEL MOTOR)
NEUTRAL SELECTOR SOLENOID VALVE
TRAVEL MOTOR BYPASS VALVE
TRAVEL CONTROL
TRANSFER
DRIVE SHAFT
DIFFERENTIAL
FINAL DRIVE
STEERING PIPING
STEERING PUMP
STEERING VALVE (ORBIT-ROLL TYPE)
PARKING BRAKE
HYDRAULIC PIPING
HYDRAULIC CIRCUIT DIAGRAM
EXCITER CONTROL
HYDRAULIC CIRCUIT DIAGRAM FOR EXCITER SYSTEM
EXCITER PUMP
EXCITER MOTOR
EXCITER STOP SOLENOID VALVE
ROLLER
ELECTRICAL WIRING DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM
SENSOR
ENGINE START CIRCUIT
ENGINE STOP CIRCUIT
EXCITER SYSTEM ELECTRICAL CIRCUIT
20 TESTING AND ADJUSTING
STANDARD VALUE TABLE FOR ENGINE
STANDARD VALUE TABLE FOR CHASSIS
TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
ADJUSTING VALVE CLEARANCE
TESTING AND ADJUSTING FUEL INJECTION TIMING
MEASURING EXHAUST COLOR
MEASURING COMPRESSION PRESSURE
MEASURING BLOW-BY PRESSURE
MEASURING EXHAUST GAS TEMPERATURE
MEASURING ENGINE OIL PRESSURE
ADJUSTING ENGINE STOP SOLENOID
ADJUSTING FUEL CONTROL LINKAGE
MEASURING TRAVEL PUMP CHARGE PRESSURE
MEASURING TRAVEL OIL PRESSURE RELIEF PRESSURE
ADJUSTING TRAVEL CONTROL LINKAGE
TRAVEL, OPERATING EFFORT OF TRAVEL LEVER
TESTING STEERING OIL PRESSURE
ADJUSTING PARKING BRAKE LINKAGE
TESTING AND ADJUSTING PARKING BRAKE
REPLACING PARKING BRAKE PAD
ADJUSTING PARKING BRAKE CALIPER
ADJUSTING EXCITER CONTROL LINKAGE
TRAVEL, OPERATING EFFORT OF EXCITER LEVER
TESTING EXCITER OIL PRESSURE
TROUBLESHOOTING
30 DISSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
STARTING MOTOR
ALTERNATOR
ENGINE OIL COOLER CORE
FUEL INJECTION PUMP
WATER PUMP
TURBOCHARGER
NOZZLE HOLDER
THERMOSTAT
CYLINDER HEAD
RADIATOR, OIL COOLER
ENGINE
PTO
TRANSFER, TRAVEL MOTOR
TRANSFER
DIFFERENTIAL, FINAL DRIVE
DIFFERENTIAL
FINAL DRIVE
FLOOR FRAME
HYDRAULIC TANK
VIBRATORY ROLLER (JV100A)
VIBRATORY ROLLER (JV100WA,WP)
FRONT AXLE (JV100A)
FRONT AXLE (JV100WA,WP)
40 MAINTENANCE STANDARD
PTO
TRANSFER
DIFFERENTIAL
FINAL DRIVE
PARKING BRAKE CALIPER
STEERING CYLINDER
ROLLER
ANTI-VIBRATION RUBBER
90 OTHERS
HYDRAULIC CIRCUIT DIAGRAM (JV100A-2)
HYDRAULIC CIRCUIT DIAGRAM (JV100WA,WP-2)
ELECTRIC CIRCUIT DIAGRAM
CONNECTOR PIN ARRANGEMENT DIAGRAM
