Komatsu PC200-10, PC200LC-10, PC210-10, PC210LC-10 Hydraulic Excavator Operation and Maintenance Manual (YEN00005-00)
These PC200/PC210 Dash-10 excavators usually spend their lives in dirt, rock, and mud—digging foundations, loading trucks, and trenching all day. This Operation and Maintenance Manual is what I’d keep in the truck or on a tablet to set the routine service rhythm and avoid surprise breakdowns. When, for example, a boom movement starts to feel a bit jerky or slow, this is the book I’d use to verify inspection points, check basic settings, and decide if it’s something you can correct on-site or if it needs deeper shop work.
Applications & Use Cases
- Plan daily and weekly walk-around checks so you catch leaks, loose hardware, or cracked hoses before they stop the job.
- Trace early signs of hydraulic wear by following the recommended inspection order around the machine.
- Align your filter and fluid change cycles with real machine hours to minimize downtime between contracts.
- Train new operators on warm-up, shutdown, and work-mode habits that keep the pump and engine alive longer.
- Verify lubrication points and cleaning routines so pins, radiators, and electrics stay reliable in dusty or wet sites.
FAQ
Q: Can I keep this manual on a tablet in the cab?
A: Yes, a digital copy works well; it’s searchable, and you can zoom diagrams when checking components in tight spaces.
Q: Is it worth printing parts of it?
A: Printing the inspection and service checklists is handy—you can mark dates, hours, and notes right in the field.
Safety Note
Always follow the lockout, support, and pressure-release procedures in the manual before inspecting or working under any part of the machine.
📘 Show Index
Komatsu PC200-10, PC200LC-10, PC210-10, PC210LC-10 Hydraulic Excavator Index:
- FOREWORD
- BEFORE READING THIS MANUAL
- SAFETY INFORMATION
- INTRODUCTION
- USE OF MACHINE
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR’S SEAT
- PRODUCT INFORMATION
- PRODUCT IDENTIFICATION NUMBER (PIN) / MACHINE SERIAL NO. PLATE
- ENGINE NUMBER PLATE
- BUCKET CAPACITY AND BUCKET WEIGHT LOCATION
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- CONTENTS
- SAFETY
- SAFETY
- SAFETY LABELS
- LOCATION OF SAFETY LABELS
- SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- FIRE PREVENTION
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- PROTECTION AGAINST FALLING, FLYING, OR INTRUDING OBJECTS
- UNAUTHORIZED MODIFICATION
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- PRECAUTIONS RELATED TO CAB GLASS
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
- PRECAUTIONS FOR JOBSITE
- STARTING ENGINE
- OPERATION
- TRANSPORTATION
- TOWING
- SAFETY RULES FOR LIFTING OPERATIONS
- PRECAUTIONS FOR MAINTENANCE
- PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- OPERATION
- GENERAL VIEW
- GENERAL VIEW OF MACHINE
- GENERAL VIEW OF CAB
- GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
- MACHINE MONITOR
- SWITCHES
- STARTING SWITCH
- CONTROL LEVERS AND PEDALS
- OPENING AND CLOSING CEILING WINDOW
- OPENING AND CLOSING CAB FRONT WINDOW
- EMERGENCY ESCAPE HAMMER
- DOOR LOCK
- CAB DOOR HINGE
- OPENING AND CLOSING ENGINE HOOD
- CAPS AND COVERS WITH LOCK
- DRINK BOX
- MAGAZINE BOX
- CUP HOLDER
- ASHTRAY
- HANDLING AIR CONDITIONER
- HANDLING RADIO
- AUXILIARY ELECTRIC POWER
- FUSE
- FUSIBLE LINK
- TOOL BOX
- GREASE PUMP HOLDER
- FIRE EXTINGUISHER
- BATTERY DISCONNECT SWITCH
- SYSTEM OPERATING LAMP
- ID KEY
- HANDLING Komatsu Diesel Particulate Filter (KDPF)
- HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
- HANDLING MACHINES EQUIPPED WITH KOMTRAX
- MACHINE OPERATIONS AND CONTROLS
- CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- STARTING ENGINE
- OPERATIONS AND CHECKS AFTER STARTING ENGINE
- STOPPING ENGINE
- MACHINE OPERATION
- STEERING MACHINE
- SWINGING MACHINE
- WORK EQUIPMENT CONTROLS AND OPERATIONS
- WORKING MODE
- PROHIBITED OPERATIONS
- RULES FOR OPERATION
- TRAVELING ON SLOPES
- ESCAPE FROM MUD
- RECOMMENDED APPLICATIONS
- REPLACING AND INVERTING BUCKET
- WHEN PARKING MACHINE
- AFTER DAILY WORK COMPLETION
- LOCKING
- TRANSPORTATION
- TRANSPORTATION PROCEDURE
- LOADING AND UNLOADING WITH TRAILER
- LIFTING MACHINE
- COLD WEATHER OPERATION
- COLD WEATHER OPERATION INFORMATION
- AFTER DAILY WORK COMPLETION
- AFTER COLD WEATHER SEASON
- LONG-TERM STORAGE
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLES AND ACTIONS
- RUNNING OUT OF FUEL
- PHENOMENA THAT ARE NOT FAILURES
- TOWING MACHINE
- LIGHTWEIGHT TOWING HOLE
- SEVERE JOB CONDITION
- DISCHARGED BATTERY
- OTHER TROUBLE
- MAINTENANCE
- RULES FOR MAINTENANCE
- SERVICE METER READING
- KOMATSU GENUINE REPLACEMENT PARTS
- KOMATSU GENUINE LUBRICANTS
- ALWAYS USE CLEAN WASHER FLUID
- FRESH AND CLEAN LUBRICANTS
- CHECK DRAINED OIL AND USED FILTER
- CAUTION FOR REFILLING OIL OR FUEL
- WELDING INSTRUCTIONS
- DO NOT DROP THINGS INSIDE MACHINE
- DUSTY JOBSITES
- AVOID MIXING OIL
- LOCKING INSPECTION COVERS
- BLEEDING AIR FROM HYDRAULIC CIRCUIT
- PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- CHECKS AFTER INSPECTION AND MAINTENANCE
- FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- CLOSE ENGINE HOOD SECURELY
- OUTLINE OF SERVICE
- HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- HANDLING ELECTRICAL COMPONENTS
- STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
- MAINTENANCE SCHEDULE
- MAINTENANCE SCHEDULE TABLE
- MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
- MAINTENANCE PROCEDURE
- INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- WHEN REQUIRED
- CHECKS BEFORE STARTING
- EVERY 250 HOURS MAINTENANCE
- EVERY 500 HOURS MAINTENANCE
- EVERY 1000 HOURS MAINTENANCE
- EVERY 2000 HOURS MAINTENANCE
- EVERY 4000 HOURS MAINTENANCE
- EVERY 4500 HOURS MAINTENANCE
- EVERY 5000 HOURS MAINTENANCE
- EVERY 8000 HOURS MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS ANDOPTIONS
- GENERAL PRECAUTIONS FOR SAFETY
- PRECAUTIONS WHEN SELECTING
- READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
- PRECAUTIONS WHEN REMOVING OR INSTALLING
- PRECAUTIONS WHEN USING
- BUCKET WITH HOOK
- HOOK CONDITION
- SAFETY RULES FOR OPERATION
- MACHINE READY FOR INSTALLATION OF ATTACHMENT
- EXPLANATION OF COMPONENTS
- HYDRAULIC CIRCUIT
- REMOVAL AND INSTALLATION OF ATTACHMENT
- ATTACHMENT OPERATIONS
- LONG-TERM STORAGE
- SPECIFICATIONS
- ATTACHMENTS AND OPTIONS
- ATTACHMENT COMBINATIONS
- TRACK SHOES SELECTION
- BUCKET TEETH SELECTION
- HANDLING OF RUBBER PAD SHOE AND ROAD LINER
- HANDLING TRAPEZOIDAL BUCKET
- HANDLING EXTENSION ARM
- HANDLING CLAMSHELL BUCKET
- RECOMMENDED ATTACHMENT OPERATIONS
- REPLACEMENT PARTS
- SAFETY CRITICAL PARTS
- SAFETY CRITICAL PARTS LIST
- CONSUMABLE PARTS
- OTHER PARTS
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- LUBRICATION CHART
- FUEL, COOLANT, AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- INDEX
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