Komatsu PC2000-11 Hydraulic Excavator Operation and Maintenance Manual (TEN00826-11)

Komatsu PC2000-11 Hydraulic Excavator Operation and Maintenance Manual (TEN00826-11)

Format: PDF (Printable Document)

File Language: English

File Pages: 633

File Size: 40.64 MB (Speed Download Link)

Brand: Komatsu

Model: PC2000-11 Hydraulic Excavator

Book No: TEN00826-11

Type of Document: Operation and Maintenance Manual

Categories: Komatsu PDF, PDF

$ 40

Komatsu PC2000-11 Hydraulic Excavator Operation and Maintenance Manual (TEN00826-11)

On a PC2000-11, you’re usually loading big trucks in a pit or working face, long shifts, harsh conditions. This Operation and Maintenance Manual is what I’d keep handy to set the daily and weekly care routine so the machine doesn’t surprise you mid-shift. When an operator reports slow boom response at the start of the day, this is the book I’d use to walk them through proper warm-up, basic checks, and what to inspect before we start chasing hydraulic faults.

Applications & Use Cases

Set up a preventive maintenance rhythm so filters, pins, and wear components are inspected before they become downtime.
Plan shutdown windows by seeing which tasks can be grouped, reducing how often the machine is pulled off the face.
Guide operators on daily walk-arounds to spot leaks, loose hardware, or track issues before they escalate.
Verify correct operating practices that keep hydraulic and cooling systems stable under heavy, continuous digging.
Support troubleshooting by ruling out misuse or skipped inspections before calling in deeper diagnostics.

FAQ

Q: Can I keep this manual on a tablet in the cab?

A: Yes, that’s ideal; you can zoom diagrams and search quickly without dragging paper into a dusty cab.

Q: Is it worth printing sections of this manual?

A: I’d print the inspection and service checklists and post them in the workshop so techs can mark off tasks in real time.

Safety Note

Always follow the manual’s shutdown and lockout steps before inspecting, adjusting, or servicing any part of the excavator.

📘 Show Index

Komatsu PC2000-11 Hydraulic Excavator Index:

Cover
Foreword
- Table of Contents
- Read This Manual
- Safety Information
- Introduction
  - Main Use of Machine
  - Directions of Machine
  - Visibility from Operator’s Seat
- Engine Technology to Conform Exhaust Gas Emission
- Product Information
  - Location of Product Identification Number (PIN) and Machine Serial No. Plate
  - Location of Engine Number Plate
  - Service Meter Location
  - Your Machine Serial Numbers and Distributor
- Abbreviation List
Safety
- Safety Labels
  - Location of Safety Labels
  - Safety Labels
- General Precautions Common to Operation and Maintenance
  - Precautions Before You Start Operation
  - Prepare for Safety Operation
  - Precautions to Prevent Fire
  - Precautions When You Get on or Off Machine
  - Do Not Get Caught
  - Precautions Related to Protective Structures
  - Protection Against Objects Which Fall, Fly, or Enter
  - Unauthorized Modification
  - Precautions Related to Attachments and Options
  - Precautions for CAB Glass
  - Precautions When You Operate Engine Inside Building
- Precautions for Operation
  - Precautions for Jobsite
  - Start Engine
  - Precautions for Operation
  - Precautions for Transportation
  - Towing and being Towed
  - Lifting Operation by Bucket with Hook
- Precautions for Maintenance
  - Precautions Before Inspection and Maintenance
  - Precautions for Check and Maintenance
Operation
- General View
  - Names of Machine Equipment
  - Names of Cab Devices
  - Control Levers and Pedals
- Explanation of Components
  - Machine Monitor Equipment
  - Switches (Inside of CAB)
  - Switches (Inside CAB Base Room)
  - Switches (Outside of Machine)
  - Caution Lamp
  - Control Levers and Pedals
  - Other Equipment
- Machine Operations and Controls
  - Checks and Adjustment Before You Start Engine
  - How to Start Engine
  - Operations and Checks After You Start Engine
  - How to Stop Engine
  - How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
  - Steer Machine
  - How to Swing Machine
  - How to Operate Work Equipment
  - Handle Working Mode
  - Prohibited Operations
  - Precautions for Operation
  - Precautions When You Operate Machine on Slopes
  - How to Escape from Mud
  - Recommended Applications
  - Effective Use of Hydraulic Excavator
  - Replace Bucket
  - How to Park Machine
  - How to Examine After You Complete Work
  - Lock
- Handle Air Conditioner
  - Explanation of Air Conditioner Components
  - Operate Air Conditioner
  - Functions of Air Conditioner and Others
- Handle Radio
  - Explanation of Radio Equipment
  - Operate Radio
  - Stow Antenna
- Handle KomVision
  - Precautions When You Use KomVision
  - Explanation of KomVision Components
  - KomVision Monitor Equipment Name
  - Explanation of KomVision Monitor Equipment
- Handle Anchor Point for Tie-off
- Handle Auto-Greasing System
  - Machine Operations and Controls
  - Troubles and Procedures
  - Examine and Maintenance
- Handle the Hydraulically Operated Stairway
  - Procedure to Operate Hydraulic Type Stairway
- Transportation
  - Precautions When You Transport Machine
  - Select Transportation Method
  - How to Lift Units for Transportation
  - Machine Configuration for Transportation
- Cold Weather Operation
  - Cold Weather Operation Information
  - Precautions After Daily Work Ends in Cold Weather
  - After Cold Weather Season
- Precautions for Long-Term Storage
  - Prepare for Long-Term Storage
  - Maintenance During Long-Term Storage
  - Start Machine After Long-Term Storage
- Troubles and Procedures
  - Procedures When You Run Out of Fuel
  - Phenomena that are Not Failures
  - Precautions When You Tow Machine
  - Precautions for Severe Work Condition
  - Precautions for Discharged Battery
  - Other Trouble
Maintenance
- Precautions for Maintenance
  - Examine Service Meter Reading
  - Komatsu Genuine Replacement Parts
  - Komatsu Genuine Lubricants
  - Always Use Clean Washer Fluid
  - Clean Lubricants
  - Examine Drained Oil and Used Filter
  - Precautions When You Refill Oil or Fuel
  - Precautions for Welding
  - Do Not Drop Things Inside Machine
  - Precautions for KDPF
  - Dusty Jobsites
  - Avoid Mixing Oil
  - Lock Inspection Covers
  - Bleed Air from Hydraulic System
  - Precautions When You Install Hydraulic Hoses
  - Checks After Inspection and Maintenance
  - Select Fuel and Lubricants by Ambient Temperature
- Outline of Maintenance
  - Handle Oil, Fuel, Coolant, and Do Oil Clinic
  - Handle Electrical Components
- Standard Tightening Torque for Bolts and Nuts
- Maintenance Schedule
  - Maintenance Schedule Table
- Maintenance Procedure
  - Initial 100 Hours Maintenance (Only After the First 100 Hours)
  - Initial 250 Hours Maintenance (Only After the First 250 Hours)
  - Initial 500 Hours Maintenance (Only After the First 500 Hours)
  - Initial 4000 Hours Maintenance (Only After the First 4000 Hours)
  - When Required
  - Examine Before You Start Operation
  - Every 250 Hours Maintenance
  - Every 500 Hours Maintenance
  - Every 1000 Hours Maintenance
  - Every 2000 Hours Maintenance
  - Every 4000 Hours Maintenance
  - Every 4500 Hours Maintenance
  - Every 5000 Hours Maintenance
  - Every 8000 Hours Maintenance
  - Every 9000 Hours Maintenance
  - Every 6 Months Maintenance
Specifications
- Specifications
  - Specifications: PC2000-11
Attachments and Options
- Precautions When You Use Attachments and Options Safely
  - Precautions When You Select
  - Read the Operation and Maintenance Manual Thoroughly
  - Precautions When You Remove and Install
  - Precautions for Use
- Attachments and Options
  - Install Attachment
  - Track Shoes Selection
- Handle External Power Supply Engine Preheater
  - Install External Power Supply System for External Power Supply Engine Preheater
  - Make External Power Supply Cable
  - Install External Power Supply System
  - Procedure to Handle External Power Supply Engine Preheater
- Handle Movable Diesel Preheater
  - General View
  - Explanation of Movable Diesel Preheater Equipment
  - Operation of Movable Diesel Preheater
  - Cause of Trouble and Procedures
- Handle Service Center
  - Explanation of Service Center Components
  - Operate Service Arm
  - Drain or Add Oil, Grease and Coolant Through Service Panel
  - Every 1000 Hours Maintenance
  - Procedures If Machine Does Not Move by Proximity Switch Failure Etc.
  - Procedures If Proximity Switch Has Failure
  - Service Center Caution Lamp
- Handle Jump Start Receptacle
  - Explanation of Jump Start Receptacle Components
  - How to Connect External Power Supply
Machine with Loading Shovel Specification
- General View
- Explanation of Components
  - Switches
  - Handle Anchor Point for Tie-off
- Machine Operations and Controls
  - How to Operate Work Equipment
  - Prohibited Operations
- Recommended Applications
  - Digging Work
  - Loading Work
- Precautions When You Disassemble Machine
  - Release Pressure
- Transportation
  - Machine Configuration for Transportation
- Periodic Maintenance
  - Examine Before You Start Operation
  - Every 10 Hours Maintenance
  - Every 6 Months Maintenance
- Specifications: PC2000-11
- Consumable Parts
  - Consumable Parts List
- Combination of Work Equipment
Replacement Parts
- Defined Life Parts
  - Defined Life Parts List
- Consumable Parts
  - Consumable Parts List
- Recommended Fuel, Coolant, and Lubricant
  - Lubrication Chart
  - How to Use Fuel, Coolant and Lubricants by Ambient Temperature
  - Recommended Brands and Qualities Other Than Komatsu Genuine Oils
INDEX