Description
Komatsu PC210LC-11 Hydraulic Excavator Parts Manual (FEN02996-00)
Komatsu PC210LC-11 Hydraulic Excavator Index:
FOREWORD ……………………………………………………………………………………………………………………………………………………………. 2
FIG No. PAGE
ENGINE CYLINDER HEAD AND ITS RELATED PARTS
Cylinder Head …………………………………………………………………………………………………………………………..(X16-0B90700)
A1009-001001 32
Cylinder Head Cover …………………………………………………………………………………………………………………(VC 9427)
AVC00-001001 33
Air Intake Manifold …………………………………………………………………………………………………………………….(IM 9151)
AIM00-001001 34
Air Intake Connector ………………………………………………………………………………………………………………….(IC 9693)
AIC00-001001 35
Air Cleaner ………………………………………………………………………………………………………………………………(X16-0B10260)
B9999-505001 36
Air Transfer Connection …………………………………………………………………………………………………………….(X16-0B00560)
B9999-502001 37
Exhaust Manifold Mounting ………………………………………………………………………………………………………..(TB91468)
ATB40-001001 38
Exhaust Manifold ………………………………………………………………………………………………………………………(TB92379)
ATB30-001001 39
Komatsu Variable Geometry Turbocharger (KVGT) ………………………………………………………………………(X16-0B91110)
A1539-001001 40
Komatsu Variable Geometry Turbocharger (KVGT) Oil Piping ………………………………………………………..(TP97804)
ATP00-001001 41
Heat Shield ………………………………………………………………………………………………………………………………(SH 9109)
ASH00-001001 42
Exhaust Gas Re-circulation (EGR) Valve …………………………………………………………………………………….(ER 9399)
AER00-001001 43
Lifting Arrangement …………………………………………………………………………………………………………………..(LA 9145)
ALA00-001001 44
Lifting Arrangement Bolt …………………………………………………………………………………………………………….(LA 9147)
Mounting Parts …………………………………………………………………………………………………………………..ALA10-001001 45
Dust Seal …………………………………………………………………………………………………………………………………(SR 9023)
ASR00-001001 46
Exhaust Gas Re-circulation (EGR) Cooler Air Piping …………………………………………………………………….(ER 9400)
AER20-001001 47
Exhaust Gas Re-circulation (EGR) Cooler Water Piping ………………………………………………………………..(ER 9169)
AER10-001001 48
Komatsu Closed Crankcase Ventilation (KCCV) …………………………………………………………………………..(X16-0B10740)
B9999-510001 49
Exhaust Gas Re-circulation (EGR) Cooler ……………………………………………………………………………………(X16-0B90790)
A1559-001001 50
Coolant Piping ………………………………………………………………………………………………………………………….(HE90032)
AHE10-001001 51
Coolant Piping ………………………………………………………………………………………………………………………….(X16-0B10730)
A1210-001001 52
Komatsu Variable Geometry Turbocharger (KVGT) Related Parts ………………………………………………….(PP 9107)
Related Parts …………………………………………………………………………………………………………………….APP20-001001 53
Exhaust Connector Clamp …………………………………………………………………………………………………………(X16-0B10690)
B9999-508001 54
DEF Related Parts ……………………………………………………………………………………………………………………(X16-0B10640)
B9999-506001 55
Komatsu Diesel Particulate Filter (KDPF) and SCR Assembly ………………………………………………………..(X16-0B10650)
Komatsu Diesel Particulate Filter (KDPF) ………………………………………………………………………………B9999-507001 56
SCR Assembly …………………………………………………………………………………………………………………..B9999-507002 58
DEF Mixing Tube ……………………………………………………………………………………………………………….B9999-507003 60
19
Hydraulic Pump Piping ………………………………………………………………………………………………………………(HD 9295)
AHD20-001001 61
ENGINE CYLINDER BLOCK AND ITS RELATED PARTS
Rear Gear Cover Fitting Parts …………………………………………………………………………………………………….(DR 9051)
Plug ………………………………………………………………………………………………………………………………….ADR20-001001 64
Lubrication Oil Pump …………………………………………………………………………………………………………………(LP 9086)
ALP00-001001 65
Front Gear Cover ……………………………………………………………………………………………………………………..(GG 9835)
AGG00-001001 66
Spare Parts (For 90Amp. Alternator) …………………………………………………………………………………………..(X16-0B91220)
B9999-512001 67
Rocker Arm ……………………………………………………………………………………………………………………………..(RL 9765)
ARL00-001001 68
Tappet …………………………………………………………………………………………………………………………………….(BB 9496)
ABB00-001001 69
Flywheel Housing ……………………………………………………………………………………………………………………..(X16-0B90730)
A2219-001001 70
Flywheel ………………………………………………………………………………………………………………………………….(FW 9766)
AFW00-001001 71
Flywheel Mounting ……………………………………………………………………………………………………………………(FW 9704)
AFW10-001001 72
Engine Oil Pan …………………………………………………………………………………………………………………………(OP 9764)
AOP10-001001 73
Engine Oil Pan Drain …………………………………………………………………………………………………………………(RD 9028)
ARD00-001001 74
Engine Oil Level Sensor …………………………………………………………………………………………………………….(SD 9128)
ASD00-001001 75
Cylinder Block ………………………………………………………………………………………………………………………….(X16-0B90720)
A2019-001001 76
Breather Related Parts ………………………………………………………………………………………………………………(BR 9343)
ABR00-001001 77
Crankshaft ……………………………………………………………………………………………………………………………….(X16-0B90040)
A2319-001001 78
Vibration Damper ……………………………………………………………………………………………………………………..(DA 9370)
ADA00-001001 79
Piston and Connecting Rod ……………………………………………………………………………………………………….(X16-0B90780)
A2359-001001 80
Oil Level Gauge ………………………………………………………………………………………………………………………..(LG90407)
ALG00-001001 81
Rear Gear Housing …………………………………………………………………………………………………………………..(BB 9135)
ABB20-001001 82
ENGINE LUBRICATION SYSTEM
Engine Oil Filter and Piping ………………………………………………………………………………………………………..(LF 9215)
ALF00-001001 84
Engine Oil Cooler ……………………………………………………………………………………………………………………..(LC 9446)
ALC00-001001 85
Engine Coolant Vent …………………………………………………………………………………………………………………(RP 9271)
ARP00-001001 86
ENGINE FUEL SYSTEM
Fuel Prefilter …………………………………………………………………………………………………………………………….(X16-0B00260)
B9999-501001 88
Fuel Filter Piping ………………………………………………………………………………………………………………………(FF90208)
AFF20-001001 89
Fuel System Cover ……………………………………………………………………………………………………………………(FS90229)
AFS20-001001 90
Fuel System Related Parts ………………………………………………………………………………………………………..(FP91352)
AFP10-001001 91
Fuel System Related Parts ………………………………………………………………………………………………………..(OB 9532)
AOB10-001001 92
Fuel Piping ………………………………………………………………………………………………………………………………(FT 9380)
AFT00-001001 93
Fuel Filter Cartridge …………………………………………………………………………………………………………………..(X16-0B90201)
A4119-001001 94
Fuel Filter ………………………………………………………………………………………………………………………………..(FF90111)
AFF10-001001 95
Fuel Drain Piping ………………………………………………………………………………………………………………………(FD90025)
AFD00-001001 96
ENGINE COOLING SYSTEM
Cooling Fan Drive Pulley ……………………………………………………………………………………………………………(FA90183)
AFA10-001001 98
Cooling Fan Belt Tensioner ………………………………………………………………………………………………………..(WP97395)
AWP20-001001 99
Water Pump …………………………………………………………………………………………………………………………….(X16-0B90081)
A5019-001001 100
Water Pump Drive Belt (For 90Amp. Alternator) ……………………………………………………………………………(WP97735)
AWP10-001001 101
Water Outlet Connector ……………………………………………………………………………………………………………..(WO 9143)
AWO00-001001 102
Water Inlet Connector ……………………………………………………………………………………………………………….(WI 9372)
AWI10-001001 103
Thermostat ………………………………………………………………………………………………………………………………(EC 9045)
AEC00-001001 104
Coolant Heater Plug ………………………………………………………………………………………………………………….(CH 9033)
ACH00-001001 105
Hydraulic Pump ………………………………………………………………………………………………………………………..(HD 9294)
AHD10-001001 106
Water Pump Mounting ……………………………………………………………………………………………………………….(WP97458)
AWP00-001001 107
ENGINE ELECTRICAL SYSTEM
Wiring Harness Cap ………………………………………………………………………………………………………………….(X16-0B10720)
B9999-509001 110
Alternator (90Amp.) …………………………………………………………………………………………………………………..(X16-0B10710)
Inner Parts …………………………………………………………………………………………………………………………A6020-001001 111
Mounting …………………………………………………………………………………………………………………………..A6020-001002 113
Starting Motor Mounting (5.5KW) ………………………………………………………………………………………………..(SM 9141)
ASM00-001001 114
Starting Motor (5.5KW) ………………………………………………………………………………………………………………(ST 9539)
AST00-002001 115
Wiring Harness …………………………………………………………………………………………………………………………(WR90217)
AWR00-001001 117
Electrical Parts …………………………………………………………………………………………………………………………(EA 9107)
Bolt …………………………………………………………………………………………………………………………………..AEA00-001001 118
ENGINE ACCESSORIES AND OTHERS
Parts Performance ……………………………………………………………………………………………………………………(PP44458)
Camshaft …………………………………………………………………………………………………………………………..APP10-001001 120
Injector ……………………………………………………………………………………………………………………………..APP10-001002 121
Connector ………………………………………………………………………………………………………………………….APP10-001003 122
Common Rail …………………………………………………………………………………………………………………….APP10-001004 123
Engine Control Module ………………………………………………………………………………………………………………(PH 9631)
APH00-001001 124
ENGINE MARKS AND PLATES
Caution Plates ………………………………………………………………………………………………………………………….(X16-0B02740)
B9999-504001 126
21
Caution Plates (For EU Safety Regulation) …………………………………………………………………………………..(X16-0B90620)
A9810-002001 127
Warning Plate …………………………………………………………………………………………………………………………..(X16-0B00980)
B9999-503001 128
FIELD REPAIR SERVICE PARTS
Repair Service Parts …………………………………………………………………………………………………………………(X16-0B90740)
A8110-001001 130
ENGINE RELATED PARTS
Engine Related Parts ………………………………………………………………………………………………………………..(X21-2309150)
Damper …………………………………………………………………………………………………………………………….B0000-001001 132
Filter Remote Related Parts …………………………………………………………………………………………………B0000-001002 133
Elbow ……………………………………………………………………………………………………………………………….B0000-001003 134
Engine Mounting ………………………………………………………………………………………………………………………(X21-2308640)
B0100-001001 135
Air Intake Connector ………………………………………………………………………………………………………………….(X21-2347210)
(1/2) ………………………………………………………………………………………………………………………………….B0200-001001 136
(2/2) ………………………………………………………………………………………………………………………………….B0200-001002 137
Exhaust …………………………………………………………………………………………………………………………………..(X21-2309420)
Komatsu Diesel Particulate Filter (KDPF) and SCR Assembly Mounting ……………………………………B0300-001001 139
Cover ………………………………………………………………………………………………………………………………..B0300-001002 140
Sensor Related Parts ………………………………………………………………………………………………………….B0300-001003 141
Drain Piping ……………………………………………………………………………………………………………………….B0300-001004 142
Tube and Bracket ……………………………………………………………………………………………………………….B0300-001005 143
COOLING SYSTEM
Cooling System ………………………………………………………………………………………………………………………..(X21-2348270)
Radiator …………………………………………………………………………………………………………………………….C0100-001001 146
Oil Cooler ………………………………………………………………………………………………………………………….C0100-001002 147
Aftercooler and Shroud ……………………………………………………………………………………………………….C0100-001003 148
Fuel Cooler and Condenser …………………………………………………………………………………………………C0100-001004 149
Aftercooler and Radiator Piping ……………………………………………………………………………………………C0100-001005 150
Fan Guard …………………………………………………………………………………………………………………………C0100-001006 151
Oil Cooler Piping ………………………………………………………………………………………………………………..C0100-001007 152
Cover ………………………………………………………………………………………………………………………………..C0100-001008 153
Sensor ………………………………………………………………………………………………………………………………C0100-001009 154
Sub-tank ……………………………………………………………………………………………………………………………C0100-001010 155
Fan Clutch ……………………………………………………………………………………………………………………………….(X21-2347230)
C0200-001001 156
FUEL SYSTEM
Fuel Tank ………………………………………………………………………………………………………………………………..(X21-2347500)
D0100-001001 158
Fuel Tank (1-Additional Actuator Piping, Accumulator) ………………………………………………………………….(X21-2347510)
D0100-002001 159
Fuel Supply Piping ……………………………………………………………………………………………………………………(X21-2344480)
Piping ……………………………………………………………………………………………………………………………….D0200-001001 160
Bracket and Clip …………………………………………………………………………………………………………………D0200-001002 161
Fuel Filter Mounting ……………………………………………………………………………………………………………D0200-001003 162
Remote Drain …………………………………………………………………………………………………………………….D0200-001004 164
DEF Tank ………………………………………………………………………………………………………………………………..(X21-2311380)
DEF Tank Frame ………………………………………………………………………………………………………………..D0500-001001 165
Supply Module Mounting …………………………………………………………………………………………………….D0500-001002 166
Tank and sensor ………………………………………………………………………………………………………………..D0500-001003 167
Suction Tube ……………………………………………………………………………………………………………………..D0500-001004 168
DEF Piping ………………………………………………………………………………………………………………………………(X21-2344490)
Dosing Module Coolant Hose ………………………………………………………………………………………………D0510-001001 169
DEF Tank Coolant Piping ……………………………………………………………………………………………………D0510-001002 170
DEF Pressure Hose ……………………………………………………………………………………………………………D0510-001003 172
ELECTRICAL SYSTEM
Battery …………………………………………………………………………………………………………………………………….(X21-2052081)
E0100-001001 174
Electric Wiring Harness ……………………………………………………………………………………………………………..(X21-2344140)
Starting Wiring Harness ………………………………………………………………………………………………………E0200-001001 175
Main Wiring Harness Clamp (1/4) …………………………………………………………………………………………E0200-001002 177
Main Wiring Harness Clamp (2/4) …………………………………………………………………………………………E0200-001003 178
Main Wiring Harness Clamp (3/4) …………………………………………………………………………………………E0200-001004 179
Main Wiring Harness Clamp (4/4) …………………………………………………………………………………………E0200-001005 180
Engine Wiring Harness (1/2) ………………………………………………………………………………………………..E0200-001006 182
Engine Wiring Harness (2/2) ………………………………………………………………………………………………..E0200-001007 183
Working Lamp ……………………………………………………………………………………………………………………E0200-001008 184
Horn ………………………………………………………………………………………………………………………………………..(X21-2052041)
E0410-001001 185
Travel Alarm …………………………………………………………………………………………………………………………….(X21-2189480)
E0420-001001 186
Rearview Camera ……………………………………………………………………………………………………………………..(X21-2052891)
E0450-001001 187
HYDRAULIC SYSTEM
Hydraulic Tank …………………………………………………………………………………………………………………………(X21-2346500)
H0110-001001 190
Hydraulic Tank (1-Additional Actuator Piping, Accumulator)
MARKS AND PLATES
Marks and Plates ………………………………………………………………………………………………………………………(X21-2347050)
U0100-001001 440
Lubrication Chart ………………………………………………………………………………………………………………………(X21-2312111)
U0110-001001 441
Caution Plates, Window Lock …………………………………………………………………………………………………….(X21-1167220)
U0120-001001 442
Komatsu Logo ………………………………………………………………………………………………………………………….(X21-2054950)
U0150-001001 443
Lifting Capacity Chart ………………………………………………………………………………………………………………..(X21-2348150)
U0200-001001 444
Caution Plates, Battery ………………………………………………………………………………………………………………(X21-2290550)
U0201-001001 445
Coolant Decal …………………………………………………………………………………………………………………………..(X21-1392170)
U0202-001001 446
KOMTRAX Plate ………………………………………………………………………………………………………………………(X21-2020160)
U0205-001001 447
Control Pattern Plates ……………………………………………………………………………………………………………….(X21-2055110)
U0300-001001 448
Caution Plates, Keep Off Working Ranges …………………………………………………………………………………..(X21-1134080)
U0510-001001 449
ROPS Plate ……………………………………………………………………………………………………………………………..(X21-2322600)
U0521-001001 450
Plates, Air Cleaner ……………………………………………………………………………………………………………………(X21-2055131)
U0550-001001 451
Caution Plates, Accumulator ………………………………………………………………………………………………………(X21-0569920)
U0580-001001 452
Caution Plates, Backward ………………………………………………………………………………………………………….(X21-1910740)
U0610-001001 453
Caution Plates, 24Volt ……………………………………………………………………………………………………………….(X21-2108400)
U0710-001001 454
OTHER EQUIPMENT
Preventive Maintenance Service Connectors ……………………………………………………………………………….(X21-1148450)
W0111-001001 456
Additional Track Frame Step ………………………………………………………………………………………………………(X21-2107650)
W1114-001001 457
FIELD REPAIR SERVICE PARTS
Service Kit Parts ……………………………………………………………………………………………………………………….(Y99-0000002)
KIT 460
