Komatsu PC22MR-3 Operation and Maintenance Manual (WEAM014501)

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Komatsu PC22MR-3 Index:

FOREWORD
- FOREWORD
- SAFETY INFORMATION
  - NOISE LEVELS
  - VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
- INTRODUCTION
  - IMPROPER OR UNAUTHORIZED USES
  - MAIN CHARACTERISTICS
  - RUNNING-IN
  - DIRECTIONS OF MACHINE
- PRODUCT IDENTIFICATION
  - MACHINE SERIAL NUMBER
  - MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
  - MACHINE SERIAL NUMBER PLATE (according directive 2006/42/EC)
  - ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
  - TRAVEL REDUCTION GEAR SERIAL NUMBER
  - SWING REDUCTION GEAR SERIAL NUMBER
  - CAB SERIAL NUMBER
  - HOUR COUNTER POSITION
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  - DECLARATION OF CONFORMITY (for machines placed on the market as from 29 December 2009)
  - FOREWORD
  - SAFETY
  - FUNCTIONING
  - MAINTENANCE
  - SPECIFICATIONS
  - OPTIONAL EQUIPMENT
SAFETY
- SAFETY LABELS
  - LOCATION OF SAFETY LABELS
  - SAFETY LABELS
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - IF PROBLEMS ARE FOUND
  - WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY EQUIPMENT
  - KEEP MACHINE CLEAN
  - KEEP OPERATOR’S COMPARTMENT CLEAN
  - LEAVING THE OPERATOR’S SEAT
  - HANDRAILS AND STEPS
  - MOUNTING AND DISMOUNTING
  - NO PERSONS ON ATTACHMENTS
  - DO NOT GET CAUGHT IN ARTICULATED PORTION
  - BURN PREVENTION
  - FIRE PREVENTION AND EXPLOSION PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDSHIELD WASHER FLUID
  - FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
  - CAUTIONS RELATED TO ROPS
  - ATTACHMENT INSTALLATION
  - ATTACHMENT COMBINATIONS
  - PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
  - CAB WINDOW GLASSES
  - UNAUTHORIZED MODIFICATIONS
  - SAFETY AT JOBSITE
  - WORKING ON LOOSE GROUND
  - DISTANCE TO HIGH VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - VENTILATION FOR ENCLOSED AREA
  - SIGNALMAN’S SIGNAL AND SIGNS
  - EMERGENCY EXIT FROM OPERATOR’S CAB
  - ASBESTOS DUST HAZARD PREVENTION
- SAFETY MACHINE OPERATION
  - STARTING ENGINE
  - FUNCTIONING
  - TRANSPORTING THE MACHINE
  - BATTERY
  - TOWING
  - LIFTING OBJECTS WITH LIFTING DEVICE (OPTIONAL EQUIPMENT)
- SAFETY MAINTENANCE INFORMATION
  - WARNING TAG
  - KEEP WORK PLACE CLEAN AND TIDY
  - APPOINT LEADER WHEN WORKING WITH OTHERS
  - STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
  - CAUTIONS FOR OPENING (TILTING) FLOOR
  - MAINTENANCE WITH ENGINE RUNNING
  - PROPER TOOLS
  - ACCUMULATOR, GAS SPRING
  - PERSONNEL
  - ATTACHMENTS
  - WORK UNDER THE MACHINE
  - NOISE
  - WHEN USING HAMMER
  - WELDING WORKS
  - USING LAMPS
  - SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
  - DO NOT DISASSEMBLE RECOIL SPRINGS
  - SAFETY RULES FOR HIGH-PRESSURE OIL
  - SAFETY HANDLING HIGH-PRESSURE HOSES
  - PRECAUTIONS FOR MAINTENANCE OPERATIONS AT HIGH TEMPERATURES AND HIGH PRESSURE
  - WASTE MATERIALS
  - COMPRESSED AIR
  - PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - BATTERY MAIN SWITCH PRECAUTIONS
  - PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
  - PRECAUTIONS CONCERNING THE STARTER
  - CHEMICAL HAZARD
  - PRECAUTIONS TO BE TAKEN WHEN HANDLING TECHNOPOLYMERS AND ELASTOMERS
  - PRECAUTIONS FOR THE USE OF THE SYNTHETIC BIODEGRADABLE OIL TYPE HEES
  - FINAL DISPOSAL OF THE MACHINE
FUNCTIONING
- MACHINE ILLUSTRATIONS
  - OVERALL VIEW OF THE MACHINE
  - CONTROLS AND GAUGES
- INSTRUMENTS AND CONTROLS
  - WARNING LIGHTS AND GAUGES
  - SWITCHES AND PUSH BUTTONS
  - CONTROL LEVERS AND PEDALS
- CAB
  - WINDSHIELD
  - DOOR
  - SLIDING SIDE WINDOW
  - EMERGENCY EXIT HAMMER
- CAPS AND COVERS WITH LOCK
  - Opening and closing of lockable caps
  - Opening and closing the covers with lock
  - Cab door lock opening and closing
  - ENGINE HOOD
  - RADIATOR COVER
  - TANK COVER
- TILTING THE CAB FLOOR
- SUPPLEMENTARY POWER SUPPLY
  - POWER OUTLET
- FUSES
  - MAIN FUSE
  - 12V OUTLET FUSE
- STORAGE COMPARTMENTS
  - TECHNICAL DOCUMENTATION COMPARTMENT
  - TOOL BOX
  - PUMP SUPPORT FOR GREASING
- KOMTRAX SYSTEM
  - GENERAL PRECAUTIONS
- USE OF THE MACHINE AND RELATED CONTROLS
  - BEFORE STARTING THE ENGINE
  - AFTER STARTING THE ENGINE
  - STOPPING THE ENGINE
  - HOW TO MOVE THE MACHINE
  - STEERING THE MACHINE
  - TURRET ROTATION
  - WORK EQUIPMENT CONTROLS AND FUNCTIONS
  - UNAUTHORIZED OPERATIONS
  - PRECAUTIONS FOR USE
  - PRECAUTIONS TO BE TAKEN WHEN TRAVELLING ON SLOPES
  - GETTING THE MACHINE OUT OF MUD
  - OPERATIONS THAT CAN BE PERFORMED WITH THE HYDRAULIC EXCAVATOR
  - LIFTING OBJECTS WITH LIFTING DEVICE
  - LIFTING CAPACITIES TABLES
  - CHANGING THE BUCKET
  - PARKING THE MACHINE
  - CHECKS TO BE CARRIED OUT BEFORE STOPPING THE ENGINE
  - CHECKS TO BE CARRIED OUT AFTER WORK
  - LOCKING THE MACHINE
  - RUBBER TRACKS (MACHINES WITH RUBBER TRACKS)
- TRANSPORTATION
  - TRANSPORT PROCEDURE
  - LOADING AND UNLOADING THE MACHINE
  - LIFTING THE MACHINE
- USING THE MACHINE IN THE COLD SEASON
  - PRECAUTIONS TO BE TAKEN WHEN USING THE MACHINE IN THE COLD SEASON
  - CAB VENTILATION AND COOLING
  - PRECAUTIONS TO BE TAKEN EVERY DAY AT THE END OF WORK
  - HOW TO PROCEED AT THE END OF THE COLD SEASON
- LONG PERIODS OF INACTIVITY
  - BEFORE A PERIOD OF INACTIVITY
  - DURING A PERIOD OF INACTIVITY
  - AFTER A PERIOD OF INACTIVITY
  - RECOMMENDATIONS FOR MACHINES EQUIPPED WITH KOMTRAX SYSTEM DURING LONG PERIODS OF INACTIVITY
  - ALLOWED AMBIENT TEMPERATURE RANGE DURING THE OPERATION AND STORAGE OF THE MACHINE FOR A LONG TIME
- TROUBLESHOOTING
  - IF FUEL RUNS OUT COMPLETELY
  - OCCURRENCES THAT ARE NOT FAILURES
  - REMOVING THE MACHINE
  - PRECAUTIONS TO BE TAKEN WHEN WORKING IN PARTICULAR CONDITIONS
  - IF THE BATTERY IS DOWN
  - OTHER TROUBLES
MAINTENANCE
- GUIDE TO MAINTENANCE
  - MAINTENANCE NOTES
  - OIL, FUEL, COOLANT AND GREASE
  - KOWA (KOMATSU OIL WEAR ANALYSIS)
  - STORING OIL AND FUEL
  - FILTERS
  - NOTES ON THE MAINTENANCE OF THE ELECTRICAL SYSTEM
  - NOTES ON THE MAINTENANCE OF THE HYDRAULIC SYSTEM
  - MAINTENANCE NOTES REGARDING LUBRICATION
- PARTS SUBJECT TO WEAR
  - LIST OF THE PARTS SUBJECT TO WEAR
- FUEL, COOLANT AND LUBRICANTS
  - RECOMMENDED BRANDS, QUALITY RECOMMENDED FOR PRODUCTS DIFFERENT THAN ORIGINAL KOMATSU OIL
  - APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
- TIGHTENING TORQUES
  - STANDARD TIGHTENING TORQUES FOR SCREWS AND NUTS
  - STANDARD TIGHTENING TORQUES FOR FLEXIBLE HOSES (ORFS)
- LUBRICATION
  - LUBRICATION DIAGRAM
  - BALL-BEARING RING GREASING POINTS
- PERIODICAL CHANGE OF SAFETY-RELATED COMPONENTS
  - SAFETY-RELATED PARTS
- MAINTENANCE PLAN
  - MAINTENANCE PLAN
  - MAINTENANCE INTERVALS IN CASE OF USE OF THE HYDRAULIC BREAKER
- MAINTENANCE PROCEDURES
  - WHEN REQUIRED
  - CHECKS TO BE CARRIED OUT BEFORE STARTING THE ENGINE
  - MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION
  - MAINTENANCE EVERY 100 HOURS OF OPERATION
  - MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION
  - MAINTENANCE EVERY 500 HOURS OF OPERATION
  - MAINTENANCE EVERY 1000 HOURS OF OPERATION
  - MAINTENANCE EVERY 1500 HOURS OF OPERATION
  - MAINTENANCE EVERY 2000 HOURS OF OPERATION
- FINAL DISPOSAL OF THE MACHINE
SPECIFICATIONS
- SPECIFICATIONS
- OPERATING CHARACTERISTICS
- LIFTING CAPACITIES
  - LIFTING CAPACITIES (Canopy specification)
  - LIFTING CAPACITIES (Cab specification)
OPTIONAL EQUIPMENT
- GENERAL PRECAUTIONS FOR SAFETY
  - PRECAUTIONS WHEN SELECTING
  - READ THE INSTRUCTION MANUAL THOROUGHLY
  - PRECAUTIONS WHEN REMOVING OR INSTALLING
  - PRECAUTIONS WHEN USING
- SPECIFICATIONS
  - ARM-PIN INFORMATION
- EQUIPMENT USE GUIDE
  - COMBINATIONS OF WORK EQUIPMENT
  - EQUIPMENT CONFIGURATION
- MACHINE CONFIGURATION FOR THE INSTALLATION OF ATTACHMENTS
  - POSITION OF THE DEVICES
  - HYDRAULIC CIRCUIT
  - OPERATING THE EQUIPMENT
  - LONG PERIODS OF INACTIVITY
- PRECAUTIONS TO BE TAKEN WHEN USING OPTIONAL EQUIPMENT
  - HYDRAULIC BREAKER