Komatsu PW168-11E1 Wheel Loader Operation and Maintenance Manual (VENAM75000)

Format: PDF (Printable Document)

File Language: English

File Pages: 546

File Size: 90.94 MB (Speed Download Link)

Brand: Komatsu

Model: PW168-11E1 Wheel Loader

Book No: VENAM75000

Type of Document: Operation and Maintenance Manual

Categories: Komatsu PDF, PDF

$ 40

Komatsu PW168-11E1 Wheel Loader Operation and Maintenance Manual (VENAM75000)

Komatsu PW168-11E1 Wheel Loader Index:

Foreword
- Table of Contents
- Read This Manual
  - EU Directives
- KOMATSU Machine Operator Privacy Policy
- Safety Information
- Safety Labels
- Noise Emission Levels
- Vibration Level
- Introduction
- Engine Technology to Conform Exhaust Gas Emission
- Machine Information
  - Location of Product Identification Number (PIN) and Machine Serial No. Plate
  - Location of ROPS and FOPS Plate
  - Location of Engine Number Plate
  - Location of Transmission Number Plate
  - Location of Axle Serial Plate
  - Fluorinated Greenhouse Gases
  - Service Meter Location
- Your Machine Serial Numbers and Distributor
- Serial Plate
- Alternative Serial Plate
- Declaration of Conformity
- Abbreviation List
Safety
- Safety Labels
  - Contents of Safety Labels
- General Precautions Common to Operation and Maintenance
  - Precautions Before Starting Operation
  - Preparations for Safe Operation
  - Actions if Fire Occurs
  - Precautions to Prevent Fire
  - Precautions When You Get on or Off Machine
  - Precautions for Machine and Jobsite
- Precautions for Operation
  - Precautions for Jobsite
  - Start Engine
  - Precautions for Operation
  - Precautions for Transportation
  - Precautions for Towing
  - Lifting Operation by Bucket with Hook
  - Lifting Operation by Using Lifting Device (Optional Equipment)
- Precautions for Maintenance
  - Precautions Before You Start Inspection and Maintenance
  - Precautions for Check and Maintenance
- Precautions for DEF
Operation
- General View
  - Names of Machine Equipment
  - Names of Cab Devices
  - Control Levers and Pedals
  - Names of Machine Monitor Equipment
- Explanation of Components
  - Machine Monitor Equipment
  - Names of Switch Panel Equipment
  - Control Levers and Pedals
  - Other Equipment
- Machine Operations and Controls
  - Checks and Adjustment Before You Start Engine
  - How to Start Engine
  - Operations and Checks After You Start Engine
  - Stop Engine
  - How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
  - How to steer Machine
  - How to Swing Machine
  - How to Operate Work Equipment
  - Handle Working Mode
  - Prohibited Operations
  - Work Precautions
  - Precautions When You Work on Slope
  - Escape from Soft Ground
  - Recommended Applications
  - Effective Use of Hydraulic Excavator
  - How to Replace and Invert Bucket
  - Park Machine
  - How to Examine After You Complete Work
  - Lock
  - How to Open and Close Engine Hood
  - How to Open and Close Cab Door
  - Handle Tires
- Handle Air Conditioner
  - Air Conditioner Equipment
  - How to Operate Air Conditioner
- Handle Radio
  - AUX
  - Stow Antenna
- Handle KomVision
  - Precautions When You Use KomVision
  - Monitor Display
- Transportation
  - Load onto and Unload from a Trailer
  - How to Lift Machine
- Cold Weather Operation
  - Cold Weather Operation Information
  - Fuel and Lubricants
  - DEF
  - Coolant
  - Battery
  - Precautions After Daily Work Ends in Cold Weather
  - After Cold Weather Season
- Long-Term Storage Precautions
  - Prepare for Long-Term Storage
  - Maintenance During Long-Term Storage
  - How to Start Machine After Long-Term Storage
- Troubles and Procedures
  - Procedures When You Run Out of Fuel
  - Phenomena that are Not Failures
  - How Tow Machine
  - Precautions for Severe Work Condition
  - Procedures When Battery is Discharged
  - Other Trouble
Maintenance
- Precautions for Maintenance
  - Examine Service Meter Reading
  - Komatsu Genuine Replacement Parts
  - Komatsu Genuine Lubricants
  - Always Use Clean Washer Fluid
  - Clean Lubricants
  - Check Drained Oil and Used Filter
  - Precautions When You Refill Oil or Fuel
  - Precautions When You Add DEF
  - How to Weld
  - Do Not Drop Things Inside Machine
  - Precautions for KDPF
  - Precautions for SCR Assembly
  - Dusty Jobsites
  - Avoid Mixing Oil
  - Lock Inspection Covers
  - Bleed Air from Hydraulic System
  - Precautions When You Install Hydraulic Hoses
  - Checks After Inspection and Maintenance
  - Select Fuel and Lubricants by Ambient Temperature
  - Close Engine Hood Securely
- Maintenance Information
  - Oil, Fuel, and Coolant
  - Electrical Components
  - Standard Torque
- Maintenance Schedule
  - Maintenance Schedule Table
  - Maintenance Interval for Hydraulic Breaker
- Maintenance Procedure
  - Initial 50 Hours Maintenance (Only after the First 50 Hours)
  - When Required
  - Examine Auto-Greasing System
  - How to Examine Before You Start Operation
  - Every 100 Hours Maintenance
  - Every 250 Hours Maintenance
  - Every 500 Hours Maintenance
  - Every 1000 Hours Maintenance
  - Every 2000 Hours Maintenance
  - Every 3000 Hours Maintenance
  - Every 4000 Hours Maintenance
  - Every 4500 Hours Maintenance
  - Every 5000 Hours Maintenance
  - Every 8000 Hours Maintenance
  - Every 9000 Hours Maintenance
  - End of Service Life
Specifications
- Specifications
- Explanation of Lift Capacity Chart
  - Explanation of Lift Capacity Chart (1-Piece Boom Specification)
  - Explanation of Lift Capacity Chart (2-Piece Boom Specification)
  - Explanation of Overload Caution
Attachments and Options
- Precautions When You Use Attachments and Options Safely
  - Precautions When You Select
  - Read the Operation and Maintenance Manual Thoroughly
  - Precautions When You Remove and Install
  - Precautions for Use
- Handle Quick Coupler
  - Quick Coupler Equipment Name
  - How to Release Bucket or Attachment
  - To Pick Up a New Bucket or Attachment
- Automatic Grease System
  - Periodic Checks
  - How to Refill Grease
  - How to Examine System
- Handle 2-Piece Boom
  - 2-Piece Boom Components
  - 2-Piece Boom Control Pedal
  - Prepare for Storage and Lifting Machine
- Handle Bucket with Hook
  - Work Precautions
- Handle Machine Ready for Installation of Attachment
  - Clamshell Operation
  - Breaker Circuit
  - Operate Attachment
  - How to Release Pressure in Control Unit
  - Long-Term Storage
  - Hydraulic Specifications
- Auxiliary Circuit Control System
- Tool Control
- Boom Floating
- ECSS (Electronically Controlled Suspension System)
- Digging Brake
- Recommended Attachment Operations
  - Hydraulic Breaker
  - Power Ripper
  - Fork Grab
  - Grapple Bucket
  - Scrap Grapple
  - Crusher and Smasher
  - Hydraulic Pile Driver
- Trailer Coupling for Pulling Trailers
  - Trailer Coupling Automatic
  - Trailer Coupling Ball
  - How to Disassemble and Assemble Automatic Trailer Coupling on Blade
  - How to Work with Blade
  - How to Assemble and Disassemble Trailer Coupling on Outrigger Frame
  - How to Couple and Uncouple Trailer
  - Maintenance
Replacement Parts
- Defined Life Parts
  - Defined Life Parts List
- Consumable Parts
  - Consumable Parts List
- Recommended Fuel, Coolant, and Lubricant
  - Lubrication Chart
  - How to Use Fuel, Coolant and Lubricants by Ambient Temperature
  - Recommended Brands and Qualities Other Than Komatsu Genuine Oils
INDEX