Komatsu PW170ES-6K Hydraulic Excavator Operation and Maintenance Manual (UEAM000702)

Komatsu PW170ES-6K Hydraulic Excavator Index:

FOREWORD
SAFETY INFORMATION
- SAFETY MESSAGES
- NOISE
- VIBRATION
- EMERGENCY STEERING
INTRODUCTION
- INTENDED USE
- Features
- BREAKING IN YOUR NEW MACHINE
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- MACHINE SERIAL NO. PLATE POSITION
- ENGINE SERIAL NO. PLATE POSITION
- TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- MACHINE SERIAL PLATES
  - STANDARD SERIAL PLATE
SAFETY
- GENERAL PRECAUTIONS
- PRECAUTION DURING OPERATION
  - BEFORE STARTING ENGINE
  - OPERATING MACHINE
  - TRANSPORTATION
  - BATTERY
  - TOWING
  - BUCKET WITH HOOK OR BUCKET LINK
- PRECAUTIONS FOR MAINTENANCE
  - BEFORE CARRYING OUT MAINTENANCE
  - DURING MAINTENANCE
- POSITION FOR ATTACHING SAFETY LABELS
  - POSITION FOR ATTACHING SAFETY LABELS
  - LIFTING CAPACITIES
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - MACHINE MONITOR
  - SWITCHES
  - CONTROL LEVERS, PEDALS
  - ROOF HATCH
  - FRONT WINDOW
  - DOOR LOCK
  - CAP, COVER WITH LOCK
  - FUSE
  - LUGGAGE TRAY
  - ASHTRAY
  - HEATER
  - AIR CONDITIONER
  - FUSIBLE LINK
  - CONTROLLERS
  - TOOL BOX
  - REFUELLING PUMP
  - CAR RADIO
  - WARNING LAMPS
  - HANDLING THE ACCUMULATOR
- OPERATION
  - CHECK BEFORE STARTING ENGINE
  - STARTING ENGINE
  - MOVING MACHINE OFF
  - STEERING
  - STOPPING
  - SWINGING (Slewing the upper carriage)
  - OPERATION OF WORK EQUIPMENT
  - WORKING MODE SELECTION
  - PROHIBITIONS FOR OPERATION
  - PRECAUTIONS FOR OPERATION
  - PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
  - HOW TO ESCAPE FROM MUD
  - WORK POSSIBLE USING HYDRAULIC EXCAVATOR
  - REPLACEMENT AND INVERSION OF BUCKET
  - PARKING MACHINE
  - CHECK AFTER FINISHING WORK
  - STOPPING ENGINE
  - CHECK AFTER STOPPING ENGINE
  - LOCKING
  - OVERLOAD WARNING DEVICE
  - HANDLING THE WHEELS
- TRANSPORTATION
  - LOADING, UNLOADING WORK
  - PRECAUTIONS FOR LOADING
  - PRECAUTIONS FOR TRANSPORTATION
  - TRAVELLING POSTURE
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - PRECAUTIONS AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - PHENOMENA THAT ARE NOT FAILURES
  - METHOD OF TOWING MACHINE
  - PRECAUTIONS ON PARTICULAR JOBSITES
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
MAINTENANCE.
- GUIDES TO MAINTENANCE
- OUTLINES OF SERVICE
  - OUTLINE OF OIL, FUEL, COOLANT
  - OUTLINE OF ELECTRIC SYSTEM
  - OUTLINE OF HYDRAULIC SYSTEM
- WEAR PARTS LIST
- USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  - PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - INTRODUCTION OF NECESSARY TOOLS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE WHEN USING HYDRAULIC BREAKER
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 50 HOURS
  - EVERY 100 HOURS SERVICE
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - EVERY 5000 HOURS SERVICE
SPECIFICATIONS.
- SPECIFICATIONS
  - 1 – PIECE BOOM
  - 2 – PIECE BOOM
  - 1 PIECE BOOM AND 2 PC BOOM UNDERCARRIAGE VARIATIONS
  - WORKING RANGE: ONE PIECE BOOM
  - WORKING RANGE: TWO PIECE BOOM
  - WORKING RANGE: ONE PIECE BOOM (with front dozer fitted)
  - WORKING RANGE: TWO PIECE BOOM
  - WORKING RANGE: TWO PIECE BOOM+ ROTATING ARM
OPTIONS, ATTACHMENTS
- GENERAL PRECAUTIONS
  - PRECAUTIONS RELATED TO SAFETY
  - PRECAUTIONS WHEN INSTALLING ATTACHMENTS
- HANDLING BUCKET WITH HOOK
  - CHECKING FOR DAMAGE TO BUCKET WITH HOOK
  - PROHIBITED OPERATIONS
  - PRECAUTIONS DURING OPERATIONS
- MACHINES READY FOR ATTACHMENTS
  - GENERAL LOCATIONS
  - HANDLING THE CLAMSHELL BUCKET
  - OPERATION
  - HANDLING ACCUMULATOR
  - LONG-TERM STORAGE
- INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE
  - HYDRAULIC BREAKER
  - POWER RIPPER
  - FORK GRAB
  - GRAPPLE BUCKET
  - SCRAP GRAPPLE
  - CRUSHER & SMASHER
  - HYDRAULIC PILE DRIVER
  - HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
  - ROTATING ARM