Description
Komatsu SK815-5 Skid Steer Loader Operation and Maintenance Manual (WEAM003406)
Komatsu SK815-5 Skid Steer Loader Index:
1.1 FOREWORD
1.2 INFORMATION ON SAFETY
1.3 INTRODUCTION
1.3.1 INTENDED USES
1.3.2 IMPROPER OR UNAUTHORIZED USES
1.3.3 MAIN CHARACTERISTICS
1.3.4 RUNNING-IN
1.4 PRODUCT IDENTIFICATION
1.4.1 MACHINE SERIAL NUMBER
1.4.2 MACHINE IDENTIFICATION PLATE AND PRODUCT IDENTIFICATION NUMBER (PIN)
1.4.3 ENGINE SERIAL NUMBER AND EXHAUST GAS EMISSION PLATE
1.4.4 TRAVEL REDUCTION GEAR SERIAL NUMBER
1.4.5 CAB SERIAL NUMBER
1.4.6 EXCAVATOR IDENTIFICATION PLATE (if installed)
1.4.7 SERIAL NUMBERS AND DEALER’S ADDRESS
TABLE OF CONTENTS
2.1 SAFETY, NOISE AND VIBRATION PLATES
2.1.1 POSITION OF THE SAFETY PLATES
2.1.2 PICTOGRAMS AND RELEVANT MEANINGS
2.1.3 POSITION OF THE NOISE PLATES
2.1.4 VIBRATIONS TO WHICH THE OPERATOR IS SUBJECTED
2.2 GENERAL PRECAUTIONS
2.2.1 GENERAL SAFETY RULES
2.2.2 SAFETY DEVICES AND GUARDS
2.2.3 CLOTHING AND PERSONAL PRO TECTION ITEMS
2.2.4 UNAUTHORIZED MODIFICATIONS
2.2.5 LEAVING THE OPERATORS SEAT
2.2.6 GETTING ON AND OFF THE MACHINE
2.2.7 CHECKING THE REAR-VIEW MIR RORS (if installed)
2.2.8 PREVENTING FIRES DUE TO FUEL AND OIL
2.2.9 PREVENTING BURNS
2.2.10 PREVENTING DAMAGE DUE TO ASBESTOS POWDER
2.2.11 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
2.2.12 FIRE EXTINGUISHERS AND FIRST AID KIT
2.2.13 PRECAUTIONS CONCERNING THE CAB STRUCTURE
2.2.14 PRECAUTIONS CONCERNING THE EQUIPMENT
2.3 PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
2.3.1 SAFETY ON THE WORK SITE
2.3.2 FIRE PREVENTION
2.3.3 PRECAUTIONS TO BE TAKEN FOR THE OPERATOR’S CAB
2.3.4 ROOM VENTILATION
2.3.5 PRECAUTIONS TO BE TAKEN FOR THE LIGHTS (if installed)
2.3.6 CLEANING THE WINDOWS AND THE REAR-VIEW MIRRORS – CHECKING THE WINDSHIELD WIPER BLADES (if installed)
2.4 PRECAUTIONS TO BE TAKEN WHEN WORKING
2.4.1 STARTING THE ENGINE
2.4.2 RULES TO BE FOLLOWED WHEN TRAVELLING ON ROADS
2.4.3 CHECKS FOR TRAVELLING IN REVERSE
2.4.4 MOVING THE MACHINE
2.4.5 WORKING ON SLOPES
2.4.6 PREVENTING ELECTROCUTION
2.4.7 VISIBILITY
2.4.8 WORKING ON ICY OR SNOW-COVERED SURFACES
2.4.9 PREVENTING DAMAGE CAUSED BY THE WORK EQUIPMENT
2.4.10 WORKING ON LOOSE GROUND
2.4.11 PARKING THE MACHINE
2.5 TRANSPORTING THE MACHINE ON OTHER VEHICLES
2.5.1 LOADING AND UNLOADING THE MACHINE
2.5.2 THE ROUTE
2.6 BATTERY
2.6.1 SAFETY PRECAUTIONS FOR WORK ON BATTERIES
2.6.2 STARTING WITH BOOSTER CABLES
2.7 PRECAUTIONS FOR EMERGENCY RECOVERY
2.8 PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
2.8.1 WARNING PLATES
2.8.2 TOOLS
2.8.3 PERSONNEL
2.8.4 EQUIPMENT
2.8.5 WORKING UNDER THE MACHINE
2.8.6 KEEPING THE MACHINE CLEAN
2.8.7 USE OF THE ENGINE DURING MAINTENANCE
2.8.8 PERIODICAL CHANGE OF THE PARTS THAT ARE CRITICAL FOR SAFETY
2.8.9 STOP THE ENGINE BEFORE CAR RYING OUT ANY MAINTENANCE OPERATION OR INSPECTION
2.8.10 RULES FOR REFUELLING AND ADDING OIL
2.8.11 CHECKING THE COOLANT LEVEL IN THE RADIATOR
2.8.12 USING LAMPS
2.8.13 PRECAUTIONS CONCERNING THE BATTERY AND THE ALTERNATOR
2.8.14 PRECAUTIONS CONCERNING THE STARTER
2.8.15 PRECAUTIONS CONCERNING HIGH-PRESSURE HOSES
2.8.16 PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH-PRES SURE SYSTEMS
2.8.17 PRECAUTIONS FOR MAINTE NANCE WORK INVOLVING HIGH TEMPERATURES AND PRES SURES
2.8.18 COOLING FAN AND FAN BELT
2.8.19 WASTE MATERIALS
2.8.20 PRECAUTIONS TO BE TAKEN WHEN INFLATING THE TYRES
2.8.21 PRECAUTIONS TO BE TAKEN WHEN USING THE SYNTHETIC BIODE GRADABLE OIL TYPE «HEES»
3.1 SAFETY LOCKS
3.1.1 LOADER LOCKS
3.1.2 EXCAVATOR LOCKS (if installed)
3.1.3 ASPHALT CUTTER LOCKS (if installed)
3.2 GENERAL VIEWS
3.2.1 FRONT GENERAL VIEW
3.2.2 REAR GENERAL VIEW
3.2.3 CAB INSIDE GENERAL VIEW
3.3 INSTRUMENTS AND CONTROLS
3.3.1 INSTRUMENTS
3.3.2 WARNING LIGHTS
3.3.3 SWITCHES UND PUSH BUTTONS
3.3.4 ELECTRICAL ACCESSORIES
3.3.5 MACHINE CONTROLS
3.4 FUSES AND RELAYS
3.4.1 MACHINE FUNCTION FUSES
3.4.2 MAIN FUSE
3.4.3 RELAYS
3.5 GUARDS AND DRIVER’S SEAT
3.5.1 ENGINE HOOD
3.5.2 REAR PANEL
3.5.3 CAB
3.5.4 STANDARD SEAT
3.5.5 CUSHIONED SEAT
3.5.6 SAFETY BELT
3.5.7 EMERGENCY EXIT
3.5.8 TECHNICAL DOCUMENTATION CASE
3.5.9 FIRE EXTINGUISHER
3.5.10 FIRST AID KIT
3.6 USE OF THE MACHINE
3.6.1 CHECKS BEFORE STARTING THE ENGINE
3.6.2 STARTING THE ENGINE
3.6.3 WARMING THE ENGINE
3.6.4 HEATING THE HYDRAULIC OIL
3.6.5 HOW TO MOVE THE MACHINE (ISO PATTERN CONTROL SYSTEMERN)
3.6.6 HOW TO MOVE THE MACHINE (OPTIONAL PATTERN CONTROL SYS TEM)
3.6.7 MOVING ON SLOPES
3.6.8 MAXIMUM IMMERSION DEPTH
3.7 PARKING THE MACHINE
3.7.1 PARKING ON LEVEL GROUND
3.7.2 PARKING ON SLOPES
3.8 STOPPING THE ENGINE
3.9 TRANSPORTING THE MACHINE ON OTHER VEHICLES
3.9.1 LOADING AND UNLOADING THE MACHINE
3.9.2 TRANSPORT
3.10 HOW TO LIFT THE MACHINE
3.11 PRECAUTIONS TO BE TAKEN IN THE COLD SEASON
3.11.1 FUEL AND LUBRICANTS
3.11.2 COOLANT
3.11.3 BATTERY
3.11.4 OTHER PRECAUTIONS
3.11.5 PRECAUTIONS TO BE TAKEN AT THE END OF WORK
3.12 PRECAUTIONS TO BE TAKEN IN THE WARM SEASON
3.13 USING THE WORK EQUIPMENT
3.13.1 LOWERING THE EQUIPMENT IN CASE OF MACHINE FAILURE
3.13.2 ORGANIZING THE WORK ARE
3.13.3 LOADING MATERIAL ON HEAPS AND ON LEVEL SURFACES
3.13.4 LOADING MATERIAL ON SLOPES
3.13.5 DIGGING METHOD
3.13.6 CHANGING THE BUCKET OR THE EQUIPMENT WITH STANDARD RAPID COUPLING
3.13.7 CHANGING THE BUCKET OR THE EQUIPMENT WITH OPTIONAL RAPID COUPLING
3.14 LONG PERIODS OF INACTIVITY
3.14.1 BEFORE THE PERIOD OF INACTIV ITY
3.14.2 DURING THE PERIOD OF INACTIVITY
3.14.3 AFTER THE PERIOD OF INACTIVITY
3.15 TROUBLESHOOTING
3.15.1 HOW TO REMOVE THE MACHINE
3.15.2 IF THE FUEL HAS BEEN COM PLETELY DEPLETED
3.15.3 IF THE BATTERY IS DEPLETED
3.15.4 OTHER TROUBLES
4.1 GUIDE TO MAINTENANCE
4.2 MAINTENANCE NOTES
4.2.1 NOTES REGARDING THE ENGINE
4.2.2 NOTES REGARDING THE HYDRAULIC SYSTEM
4.2.3 NOTES REGARDING THE ELECTRICAL SYSTEM
4.2.4 NOTES REGARDING LUBRICATION
4.2.5 PARTS SUBJECT TO WEAR THAT PERIODICALLY NEED CHANGING
4.3 FUEL, COOLANT AND LUBRICANTS
4.3.1 HOMOLOGATED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
4.4 DRIVING TORQUES FOR SCREWS AND NUTS
4.4.1 STANDARD DRIVING TORQUES
4.4.2 SPECIFIC DRIVING TORQUES
4.5 LUBRICATION
4.5.1 LUBRICATION DIAGRAM
4.6 PERIODICAL CHANGE OF THE COMPONENTS CONNECTED WITH SAFETY
4.6.1 CRITICAL PARTS FOR SAFETY
4.7 MAINTENANCE PLAN
4.8 MAINTENANCE PROCEDURE
4.8.1 WHEN REQUIRED
4.8.2 CHECKS BEFORE STARTING
4.8.3 MAINTENANCE AFTER THE FIRST 50 HOURS OF OPERATION
4.8.4 MAINTENANCE EVERY 50 HOURS OF OPERATION
4.8.5 MAINTENANCE AFTER THE FIRST 250 HOURS OF OPERATION
4.8.6 MAINTENANCE EVERY 250 HOURS OF OPERATION
4.8.7 MAINTENANCE AFTER THE FIRST 500 HOURS OF OPERATION (Only for machines filled with synthetic biodegradable oil type HEES)
4.8.8 MAINTENANCE EVERY 500 HOURS OF OPERATION
4.8.9 MAINTENANCE EVERY 1000 HOURS OF OPERATION
4.8.10 MANUTENZIONE OGNI 2000 ORE
5.1 TECHNICAL DATA
5.1.1 STANDARD MACHINE OVERALL DIMENSIONS
5.1.2 MACHINE OVERALL DIMENSIONS WITH OPTIONAL EQUIPMENT
5.1.3 TECHNICAL CHARACTERISTICS
6.1 AUTHORIZED OPTIONAL EQUIPMENT
6.1.1 PRECAUTIONS REGARDING SAFETY
6.1.2 PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
6.1.3 CHARACTERISTICS OF THE STANDARD MACHINE OPTIONAL EQUIPMENT
6.1.4 CHARACTERISTICS OF THE OPTIONAL EQUIPMENT OF THE MACHINE VERSION WITH SUPER-FLOW HYDRAULIC SYSTEM
6.2 CHANGING THE AUTHORIZED EQUIPMENT
6.2.1 CONNECTING THE EXCAVATOR
6.2.2 CONNECTING THE HYDRAULIC CIRCUIT
6.2.3 CONNECTING THE RETURN CIR CUIT WITH DIRECT DRAINAGE INTO THE TANK
6.2.4 PREPARING THE MACHINE FOR THE USE OF THE EXCAVATOR
6.2.5 USING THE MACHINE WITH THE EXCAVATOR
6.3 PALLET FORKS
6.4 CHANGING THE OPERATING PATTERN
6.4.1 HOW TO CHANGE THE OPERAT ING PATTERN
6.5 HAND & FOOT CONTROL SYSTEM
6.5.1 MACHINE CONTROLS
6.5.2 HOW TO MOVE THE MACHINE (HAND & FOOT CONTROL SYSTEM)
