Komatsu WA100-1 Wheel Loader Operation and Maintenance Manual (SEAM04160104)
The WA100-1 is a compact wheel loader that spends its life in tight yards, small quarries, and construction sites, loading trucks and feeding hoppers all day. This Operation and Maintenance Manual helps you set a steady service rhythm, so you’re not guessing when to grease, inspect, or adjust. Out on a muddy site, if the loader starts feeling sluggish or warning lights pop up, this is what you’d use to trace basic causes, verify you’re operating it correctly, and decide if it’s a simple check or needs a shop visit.
Applications & Use Cases
- Plan daily, weekly, and seasonal checks so the loader is ready for long shifts without surprise breakdowns.
- Follow the recommended inspection logic to spot early wear on pins, hoses, and tires before they sideline the machine.
- Use the operating guidance to keep the loader stable when working on slopes, in soft ground, or around tight stockpiles.
- Coordinate preventive maintenance with your work schedule to minimize downtime and avoid rushed emergency repairs.
- Train new operators on proper warm-up, shutdown, and basic care so they don’t shorten the machine’s life.
FAQ
Q: Can I keep this manual on a tablet or phone in the cab?
A: Yes, a digital copy works well; you can zoom diagrams and search quickly, but keep a backup printed copy in the workshop.
Q: Is it worth printing the whole manual?
A: Many shops print the routine maintenance and inspection pages, laminate them, and hang them near the service bay for quick reference.
Safety Note
Always follow the manual’s procedures and lockout instructions before inspecting or servicing the loader.
📘 Show Index
Komatsu WA100-1 Wheel Loader Index:
- COVER
- FOREWORD
- BREAKING IN YOUR NEW MACHINE
- CONTENTS
- GENERAL LOCATIONS AND SPECIFICATIONS
- INSTRUMENTS AND CONTROLS
- CHECK BEFORE STARTING
- OPERATING YOUR MACHINE
- ADJUSTMENT OF WORK EQUIPMENT
- HANDLING THE TIRES
- TOWING
- COLD WEATHER OPERATION
- PERIODIC MAINTENANCE
- BLEEDING AIR FROM CIRCUIT
- PERIODICAL REPLACEMENT OF SAFETY PARTS
- MAINTENANCE TABLE
- OIL FILLER AND LEVEL GAUGE POSITIONS
- CHECK BEFORE STARTING
- EVERY 50 HOURS SERVICE
- EVERY 100 HOURS SERVICE
- INITIAL 250 HOURS SERVICE
- EVERY 250 HOURS SERVICE
- EVERY 500 HOURS SERVICE
- EVERY 1000 HOURS SERVICE
- EVERY 2000 HOURS SERVICE
- EVERY 4000 HOURS SERVICE
- WHEN REQUIRED
- ADJUSTMENT
- TROUBLE SHOOTING GUIDE
- SERVICE METER
- MACHINE AND ENGINE SERIAL NUMBERS
- FUEL,COOLANT AND LUBRICANTS
- ENGINE EQUIPPED WITH TURBOCHARGER
- BREAKING IN YOUR NEW MACHINE
- GENERAL LOCATIONS AND SPECIFICATIONS
- MAINTENANCE TABLE
- INITIAL 250 HOURS SERVICE
- EVERY 250 HOURS SERVICE
- SAFETY AND OPERATION
- CONTENTS
- SAFETY HINTS
- PRECAUTIONS FOR MAINTENANCE
- BUCKET OPERATION
- LOCKING CAP
- HANDLING OF BATTERY
- TRANSPORTATION
- STORAGE
- COOLANT AND LUBRICANTS
Link Belt