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Komatsu WA100M-5 Wheel Loader Operation and Maintenance Manual (VEAM280102)

Format: PDF (Printable Document)

File Language: English

File Pages: 260

File Size: 10.94 MB (Speed Download Link)

Brand: Komatsu

Model: WA100M-5 Wheel Loader

Book No: VEAM280102

Type of Document: Operation and Maintenance Manual

Categories: ,

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Komatsu WA100M-5 Wheel Loader Operation and Maintenance Manual (VEAM280102)

Komatsu WA100M-5 Wheel Loader Operation and Maintenance Manual (VEAM280102)

📘 Show Index

Komatsu WA100M-5 Wheel Loader Index:

  • 1. Introduction
    • 1.1. Foreword
      • EU Directives
    • 1.2. Safety information
    • 1.3. Introduction
      • 1.3.1. Intended use
      • 1.3.2. Breaking-in the machine
    • 1.4. Location of plates
      • 1.4.1. Machine identification plate
      • 1.4.2. Engine name-plate
      • 1.4.3. Axle serial no. plate
      • 1.4.4. Transmission serial no. plate
      • 1.4.5. ROPS/FOPS-Cab serial no. plate
      • 1.4.6. Operator’s seat serial no. plate
      • 1.4.7. Table to enter serial no. and distributor
    • 1.5. Table of contents
    • 1.6. Dimensions, weights and operating data
    • 1.7. CE-conforming equipment
      • 1.7.1. CE-conforming equipment – part 1
      • 1.7.2. CE-conforming equipment – part 2
      • 1.7.3. Manufacturer-supplied CE-conforming equipment
    • 1.8. Loading and securing
  • 2. Safety
    • 2.1. General safety measures
      • 2.1.1. Safety instructions
      • 2.1.2. Safety devices
      • 2.1.3. Emergency exit
      • 2.1.4. Clothing and personal protection
      • 2.1.5. Machine modifications
      • 2.1.6. Before you leave the driver’s seat
      • 2.1.7. Mounting and dismounting
      • 2.1.8. Fire prevention and fire fighting
      • 2.1.9. Protection against asbestos dust
      • 2.1.10. Protection against injuries
      • 2.1.11. Working at high temperatures
      • 2.1.12. Roll-over protection system (ROPS)
      • 2.1.13. Attachment for protection against falling objects (FOPS)
      • 2.1.14. Attachments
      • 2.1.15. Battery
    • 2.2. Safety precautions during operation
      • 2.2.1. Prior to daily starting up
      • 2.2.2. Machine operation
      • 2.2.3. Transport
    • 2.3. Precautions for maintenance
      • 2.3.1. Personnel
      • 2.3.2. Before carrying out maintenance
      • 2.3.3. During maintenance
      • 2.3.4. Tyres
    • 2.4. Safety labels on the machine
      • 2.4.1. Positions and order numbers of safety labels
  • 3. Operation
    • 3.1. General view
      • 3.1.1. General view of the machine
      • 3.1.2. Controls and indicators
    • 3.2. Description of the individual elements
      • 3.2.1. Instrument panel
      • 3.2.2. Switches
      • 3.2.3. Control levers and pedals
      • 3.2.4. Articulated steering catch
      • 3.2.5. Traction device
      • 3.2.6. Socket (12 V)
      • 3.2.7. Door unlocking system
      • 3.2.8. Alarm horn for reverse driving – option
      • 3.2.9. Fuses
      • 3.2.10. Slow-blowing fuses
      • 3.2.11. Adjusting the heater and ventilation system
      • 3.2.12. Air-conditioning
    • 3.3. Operation
      • 3.3.1. Pre-start checks
      • 3.3.2. Starting the engine
      • 3.3.3. Driving with the machine
      • 3.3.4. Changing the driving direction
      • 3.3.5. Turning and steering
      • 3.3.6. Braking
      • 3.3.7. Stopping the machine
      • 3.3.8. Operating the work equipment
      • 3.3.9. Working with the wheel loader
      • 3.3.10. Precautions for special operations
      • 3.3.11. Adjusting the position of the work equipment
      • 3.3.12. Parking the machine
      • 3.3.13. Switching off the engine
      • 3.3.14. Check after stopping the engine
      • 3.3.15. Locking
      • 3.3.16. Tyre handling
    • 3.4. Transporting the machine
      • 3.4.1. Securing the articulated steering
      • 3.4.2. Lifting the machine
      • 3.4.3. Driving the machine onto loading area of transport vehicle
      • 3.4.4. Securing the machine during the transport
      • 3.4.5. After transport
    • 3.5. Cold weather operation
      • 3.5.1. Before the cold season
      • 3.5.2. Precautions after completion of work
      • 3.5.3. After the cold season
    • 3.6. Long-term storage
      • 3.6.1. Before storage
      • 3.6.2. During storage
      • 3.6.3. After storage
  • 4. Troubleshooting
    • 4.1. Towing the machine
    • 4.2. Starting the engine with a booster cable
    • 4.3. For insufficient braking effect
      • 4.3.1. Checking the service brake
      • 4.3.2. Checking the parking brake function
    • 4.4. Emergency steering properties
    • 4.5. Emergency lowering
    • 4.6. Other troubles
      • 4.6.1. Electrical system
      • 4.6.2. Engine
      • 4.6.3. Hydraulic system
      • 4.6.4. Brakes
      • 4.6.5. Steering
      • 4.6.6. Axles
      • 4.6.7. Driver’s cab
  • 5. Maintenance
    • 5.1. Maintenance guide
    • 5.2. Maintenance basics
      • 5.2.1. Oil, fuel and coolant specifications
      • 5.2.2. Specifications of the electrical system
      • 5.2.3. Wearing parts list
    • 5.3. Lubricants, fuels and filling capacities
      • 5.3.1. Recommended brands, recommended quality for products other than KOMATSU genuine oil
    • 5.4. Tools
      • 5.4.1. Introduction of recommended tools
    • 5.5. Periodical replacement of safety-critical parts
    • 5.6. Maintenance schedule chart
    • 5.7. Service procedure
      • 5.7.1. Pre-start checklist
      • 5.7.2. Maintenance upon demand
      • 5.7.3. Maintenance after the first 50 operating hours
      • 5.7.4. Maintenance after the first 250 operating hours
      • 5.7.5. Maintenance every 10 operating hours
      • 5.7.6. Maintenance every 50 operating hours
      • 5.7.7. Maintenance every 250 operating hours
      • 5.7.8. Maintenance every 500 operating hours
      • 5.7.9. Maintenance every 1000 operating hours
      • 5.7.10. Maintenance every 1500 operating hours
      • 5.7.11. Maintenance every 2000 operating hours
      • 5.7.12. Maintenance every 4000 operating hours
  • 6. Technical data
    • 6.1. Technical data
    • 6.2. Noise emission levels
    • 6.3. Vibration level
    • 6.4. Limit values for slopes
  • 7. Special equipment and attachments
    • 7.1. E.C.S.S-electronics
      • 7.1.1. Structure and functional principle of the E.C.S.S.
      • 7.1.2. Precautionary measures when switching on the E.C.S.S.
      • 7.1.3. Operating the E.C.S.S.
      • 7.1.4. Precautions when handling the accumulator
    • 7.2. Bucket position indicator
  • 8. Index
  • 9. Notes

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