Komatsu WA180PT-3MC Wheel Loader Operation and Maintenance Manual (CEAM007602)

Komatsu WA180PT-3MC Wheel Loader Operation and Maintenance Manual (CEAM007602)

Komatsu WA180PT-3MC Wheel Loader Index:

• INTRODUCTION
  • FORWARD
  • SAFETY INFORMATION
  • INTRODUCTION
    • INTENDED USE
    • FEATURES
    • BREAKING IN A NEW MACHINE
  • LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
    • MACHINE SERIAL NO. PLATE POSITION
    • ENGINE SERIAL NO. PLATE POSITION
    • TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  • CONTENTS
• SAFETY
  • GENERAL PRECAUTIONS
    • SAFETY RULES
    • SAFETY FEATURES
    • UNAUTHORIZED MODIFICATION
    • CLOTHING AND PERSONAL PROTECTIVE ITEMS
    • ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
    • MOUNTING AND DISMOUNTING
    • FIRE PREVENTION FOR FUEL AND OIL
    • PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
    • ASBESTOS DUST HAZARD PREVENTION
    • CRUSHING OR CUTTING PREVENTION
    • FIRE EXTINGUISHER AND FIRST AID KIT
    • PRECAUTIONS WHEN USING ROPS
    • PRECAUTIONS FOR ATTACHMENTS
    • PRECAUTION WHEN HANDLING ACCUMULATOR
  • PRECAUTIONS DURING OPERATION
    • BEFORE STARTING ENGINE
    • AFTER STARTING ENGINE
    • TRANSPORTATION
    • BATTERY
    • TOWING
  • PRECAUTIONS FOR MAINTENANCE
    • BEFORE CARRYING OUT MAINTENANCE
    • DURING MAINTENANCE
    • TIRES
  • SAFETY LABELS
    • SAFETY LABEL LOCATIONS
• OPERATION
  • GENERAL VIEW
    • EXTERIOR VIEW OF MACHINE
    • VIEW OF CONTROLS AND GAUGES
  • EXPLANATION OF COMPONENTS
    • METERS AND LAMPS
    • SWITCHES (ALL MODELS)
    • SWITCHES (MODELS WITH CAB)
    • CONTROL LEVERS AND PEDALS
    • MISCELLANEOUS
    • FUSES
  • WALK-AROUND CHECK
  • STARTING ENGINE PRE-CHECK
    • CHECK COOLANT LEVEL, ADD COOLANT
    • CHECK FUEL LEVEL, ADD FUEL
    • CHECK DUST INDICATOR
    • CHECK THE BRAKE OIL TANK
    • CHECK AND ADD ENGINE OIL
    • DRAIN THE FUEL-WATER SEPARATOR
    • DRAIN THE FUEL SEDIMENT STRAINER
    • CHECK THE ELECTRICAL WIRING
    • HANDLING TIRES
    • INSPECTING RIMS
    • CHECKING TIRE PRESSURE
    • CHECK MONITOR PANEL
    • CHECK EFFECT PARKING BRAKE
    • CHECK WHEEL BRAKES
    • CHECK SOUND OF HORN AND BACKUP ALARM
    • CHECK FLASHING OF LAMPS, CHECK FOR DIRT AND DAMAGE
    • CHECK ENGINE EXHAUST COLOR AND SOUND
    • CHECK OPERATION OF GAUGES
    • CHECK STEERING WHEEL PLAY, CHECK STEERING OPERATION
    • CHECK REAR VIEW MIRROR
    • CHECK LOCK OF CAB DOOR (MACHINES EQUIPPED WITH CAB)
    • OPERATOR’S SEAT
    • BEFORE STARTING ENGINE CHECK
  • STARTING ENGINE CHECK
    • NORMAL STARTING PROCEDURES (IN COLD AND WARM CONDITIONS)
    • STARTING PROCEDURES AFTER EXTENDED SHUTDOWN OR OIL CHANGE
    • STARTING PROCEDURES AFTER CHANGING FUEL FILTERS
    • STARTING PROCEDURES AFTER RUNNING OUT OF FUEL
    • AFTER STARTING ENGINE OPERATION CHECKS
  • OPERATING THE MACHINE
    • MOVING THE MACHINE
    • CHANGING GEAR SPEED
    • CHANGING DIRECTION (FORWARD-REVERSE)
    • TURNING THE MACHINE
    • OPERATING THE WORK EQUIPMENT (WITH BUCKET TOOL)
    • OPERATING THE WORK EQUIPMENT (WITH FORK TOOL)
    • OPERATION OF WORK EQUIPMENT (WITH MULTI-PURPOSE BUCKET)
    • OPERATION OF WORK EQUIPMENT (WITH MATERIAL HANDLING ARM)
    • HYDRAULIC QUICK COUPLER
    • UNCOUPLING FROM THE ATTACHMENT
    • TYPICAL WORK OPERATIONS
    • MULTI-PURPOSE BUCKET
    • PALLET FORKS
    • MATERIAL HANDLING ARM
    • PRECAUTIONS FOR OPERATION
    • ADJUSTING WORK EQUIPMENT POSTURE
    • STOPPING AND PARKING MACHINE
    • CHECKS AFTER COMPLETION OF OPERATION
    • STOPPING ENGINE
    • CHECKS AFTER STOPPING ENGINE
    • LOCKING THE MACHINE
  • TRANSPORTING THE MACHINE
    • LOADING AND UNLOADING
    • PRECAUTIONS FOR LOADING
    • PRECAUTIONS FOR LIFTING THE VEHICLE
  • COLD WEATHER OPERATIONS
    • PRECAUTIONS FOR LOW TEMPERATURE
    • PRECAUTIONS AFTER COMPLETION OF WORK
    • AFTER COLD WEATHER
  • LONG-TERM STORAGE
    • BEFORE STORAGE
    • DURING STORAGE
    • AFTER STORAGE
  • TROUBLESHOOTING
    • MACHINE RUNS OUT OF FUEL
    • TOWING THE MACHINE
    • IF BATTERY IS DISCHARGED
  • OTHER TROUBLE
    • ELECTRICAL SYSTEM
• MAINTENANCE
  • GUIDES TO MAINTENANCE
  • OUTLINES OF SERVICE
    • OUTLINE OF OIL, FUEL, COOLANT
    • FUEL INJECTION PUMP
    • OUTLINE OF ELECTRIC SYSTEM
  • WEAR PARTS LIST
  • USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
    • PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
    • ENGINE OIL SPECIFICATIONS
    • DIESEL FUEL SPECIFICATIONS
    • COOLANT SPECIFICATIONS
  • STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
    • INTRODUCTION OF NECESSARY TOOLS
    • TORQUE LIST
  • PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
    • SAFETY CRITICAL PARTS
  • MAINTENANCE SCHEDULE CHART
    • MAINTENANCE SCHEDULE CHART
  • SERVICE PROCEDURES
    • INITIAL 250 HOURS SERVICE
    • WHEN REQUIRED
    • CHECK BEFORE STARTING
    • EVERY 50 HOURS SERVICE
    • EVERY 100 HOURS SERVICE
    • EVERY 250 HOURS SERVICE
    • EVERY 500 HOURS SERVICE
    • EVERY 1000 HOURS SERVICE
    • EVERY 2000 HOURS SERVICE
• SPECIFICATIONS
  • WA180PT-3MC WITH BUCKET ATTACHMENT
  • WA180PT-3MC WITH FORK ATTACHMENT
  • WA180PT-3MC WITH MATERIAL HANDLING ARM
• OPTIONS, ATTACHMENTS
  • AVAILABLE ATTACHMENTS
  • BUCKETS AND TIRES SELECTION
  • AIR CONDITIONING
    • GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
    • METHOD OF OPERATION
    • COOL BOX
  • ECSS (ELECTRONICALLY CONTROLLED SUSPENSION SYSTEM)
    • STRUCTURE AND FUNCTION OF ECSS
    • METHOD OF OPERATING ECSS
    • PRECAUTIONS WHEN OPERATING ECSS SWITCH
    • ACCUMULATOR PRECAUTIONS
    • RADIO
• Blank Page

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