Link Belt 235X3 Hydraulic Excavator Operators Manual

Link Belt 235X3 Hydraulic Excavator Operators Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 200

File Size: 39.89 MB (Speed Download Link)

Brand: Link Belt

Model: 235X3 Hydraulic Excavator

Type of Document: Operators Manual

Category: PDF

$ 40

Link Belt 235X3 Hydraulic Excavator Operators Manual

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Link Belt 235X3 Hydraulic Excavator Index:

OPERATOR’S MANUAL
CHAPTER 1 – TO THE OWNER
- LINK-BELT TECHNICAL MANUALS
CHAPTER 2 – EXCAVATOR COMPONENTS
- EXCAVATOR COMPONENTS
- ENGINE COMPONENTS
  - RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR
- IDENTIFICATION NUMBERS
  - TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS
- SAFETY RULES
- SAFETY AREA
- UTILITY SAFETY
- OPERATOR PRECAUTIONS
  - PERSONNEL
  - GENERAL
  - MOUNTING AND DISMOUNTING PRECAUTIONS
  - STARTING AND STOPPING PRECAUTIONS
  - OPERATING PRECAUTIONS
  - MAINTENANCE PRECAUTIONS
  - FUEL HANDLING PRECAUTIONS
  - BURN PREVENTION
  - HAZARDOUS CHEMICAL PRECAUTIONS
  - TRANSPORTING PRECAUTIONS
  - FIRE EXTINGUISHER
  - SEAT BELT PRECAUTIONS
  - QUICK COUPLER PRECAUTIONS
  - ENGINE PRECAUTIONS
  - SPECIFIC PRECAUTIONS TO THIS EXCAVATOR
- DECALS
  - DECALS INSIDE THE CAB
  - DECALS OUTSIDE OF THE CAB
- HAND SIGNALS
  - START THE ENGINE – HAND SIGNAL
  - SHUT DOWN THE ENGINE – HAND SIGNAL
  - COME TO ME – HAND SIGNAL
  - MOVE AWAY FROM ME – HAND SIGNAL
  - GO THIS FAR – HAND SIGNAL
  - RAISE LOAD OR TOOL – HAND SIGNAL
  - ALL STOP AND HOLD – HAND SIGNAL
  - EMERGENCY STOP – HAND SIGNAL
  - RAISE LOAD OR TOOL – HAND SIGNAL
  - LOWER LOAD OR TOOL – HAND SIGNAL
  - SLOWLY RAISE THE LOAD OR TOOL – HAND SIGNAL
  - SLOWLY LOWER THE LOAD OR TOOL – HAND SIGNAL
  - RAISE TOOL – HAND SIGNAL
  - TURN EXCAVATOR LEFT (SWING LOAD LEFT) – HAND SIGNAL
  - TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) – HAND SIGNAL
  - LOWER TOOL – HAND SIGNAL
  - RAISE TOOL – HAND SIGNAL
  - LOWER TOOL – HAND SIGNAL
  - RETRACT ARM – HAND SIGNAL
  - EXTEND ARM – HAND SIGNAL
  - FILL TOOL – HAND SIGNAL
  - EMPTY TOOL – HAND SIGNAL
CHAPTER 4 – INSTRUMENTS AND CONTROLS
- CAB
- STEPS AND ACCESS HANDLES
- POSITION OF THE CAB CONTROLS AND ACCESSORIES
- OPERATOR’S SEAT
- SEAT CONTROLS
  - SEAT HEIGHT ADJUSTMENT
  - SEAT ADJUSTMENT
  - RECLINING ADJUSTMENT
  - ARMREST
  - HEADREST
  - LUMBAR SUPPORT
  - SEATBELT
- RIGHT HAND CONTROL ARM
- LEFT HAND CONTROL ARM
- FRONT CONSOLE
- COMPUTER MONITOR DISPLAY
- COMPUTER MONITOR CONTROLS
- MENU DISPLAY SCREEN
- MESSAGE DISPLAY LIST
- HEATING, VENTILATION AND AIR-CONDITIONING CONTROL
- CONTROL PATTERN SELECTOR VALVE
- ARM AND UPPERSTRUCTURE SWING LEFT HAND CONTROL LEVER IN PATTERN D
- BOOM AND BUCKET RIGHT HAND CONTROL LEVER IN PATTERN D
- BOOM AND UPPERSTRUCTURE SWING LEFT HAND CONTROL LEVER IN PATTERN C
- ARM AND BUCKET RIGHT HAND CONTROL LEVER IN PATTERN C
- TRAVEL CONTROL
- BLADE OPERATION
- GATE LOCK
- CAB LIGHT
- COAT HANGER HOOK
- CAB DOOR WINDOWS
- CUP HOLDER
- MAGAZINE RACK
- FUSE BOX
- CAB RADIO
  - TO OPERATE:
  - TO SELECT STATION
  - TO SET A STATION IN THE PRESETS
  - TONE
  - AUTO STORE MEMORY
  - CLOCK
  - ZERO RESET BUTTON
  - AUXILIARY INPUT
  - SPEAKERS
- WINDSHIELD
  - OPENING THE WINDSHIELD
  - CLOSING THE WINDSHIELD
- LOWER FRONT WINDOW
  - SUN ROOF
- AIR VENTS
- REAR WINDOW
- REAR VIEW MIRRORS
- MIRROR INSTALLATION AND ADJUSTMENT
  - MIRROR A (ON THE CAB HANDRAIL)
  - MIRROR B (CAB LOWER)
  - MIRROR C (HOUSING: RIGHT REAR)
  - MIRROR D (HOUSING: RIGHT FRONT)
  - MIRROR E (COUNTERWEIGHT)
- REAR VIEW CAMERA
- FUEL TANK
- ENGINE HOOD
- WINDSHIELD WASHER RESERVOIR
- SIDE DOORS
  - LEFT HAND REAR SIDE DOOR
  - RIGHT HAND REAR SIDE DOOR
- TOWING POINT
- LIFTING EYES
- ANTI-VANDAL COVER
  - TO INSTALL
  - TO REMOVE AND STORE
- CAB PROTECTION (ROPS AND FOPS)
CHAPTER 5 – OPERATING INSTRUCTIONS
- BEFORE OPERATING THE EXCAVATOR
- OPERATING THE EXCAVATOR
- RUN-IN PERIOD
  - AFTER THE FIRST 50 HOURS
  - AFTER THE FIRST 250 HOURS
- ANTI-THEFT PROTECTION DEVICE
  - TO SET PASSWORD
  - TO ACTIVATE THE ANTI-THEFT
  - TO UNLOCK THE ANTI-THEFT
- STARTING THE ENGINE
- BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE
  - ENGINE AUTOMATIC WARM-UP
  - MANUAL ENGINE WARM-UP
  - HYDRAULIC FLUID WARM-UP
- ENGINE OPERATION
- STOPPING THE ENGINE
  - IN THE EVENT OF AN EMERGENCY
- DIESEL PARTICULATE DIFFUSER
  - DPD GAUGE
  - AUTOMATIC RE-GEN
  - MANUAL RE-GEN
- OPERATING THE EXCAVATOR IN COLD WEATHER
  - BATTERY
  - FUEL
  - ENGINE OIL
  - HYDRAULIC FLUID
  - COOLANT SOLUTION
- OPERATING THE EXCAVATOR IN HOT WEATHER
- BASIC OPERATION
- SWING LOCK
  - TO SET THE SWING LOCK
- EXCAVATOR TRAVEL
- OPERATING THE EXCAVATOR IN WATER
- PARKING THE EXCAVATOR
- OPERATING THE EXCAVATOR ON SLOPING GROUND
- TOWING THE EXCAVATOR
- OPERATING THE BUCKET
  - FILLING
  - EXCAVATING METHOD
- LOAD HANDLING
  - LIFTING CAPACITIES CHART
- LOWERING THE ATTACHMENT IN THE EVENT OF AN EXCAVATOR FAILURE
- AUXILIARY HYDRAULIC CIRCUITS
  - SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)
  - THUMB AUXILIARY HYDRAULICS (TAH)
  - MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)
  - MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL
  - SECONDARY AUXILIARY HYDRAULICS (SAH)
  - COMBINATION AUXILIARY HYDRAULICS (CAH)
  - AFTERMARKET AUXILIARY HYDRAULIC KITS
  - ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS
  - AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW
  - TO SELECT THE FLOW RATE OF THE PUMP
  - TO SET THE PRESSURE FROM THE CAB
- HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION
  - ATTACHING A BUCKET
  - RELEASING THE BUCKET
  - MAINTENANCE CHECKS
  - MAINTENANCE INSTRUCTIONS
CHAPTER 6 – SERVICING INTERVALS
- SERVICING INTERVALS
  - SERVICE SPECIFICATIONS
- HOURMETER
- DAILY INSPECTIONS
  - GENERAL REMARKS
  - ENGINE
  - UPPERSTRUCTURE
  - UNDERCARRIAGE
  - ATTACHMENT
  - AFTER STARTING THE ENGINE
  - MAINTENANCE CHART
- MAINTENANCE INFORMATION SCREEN
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS
- FLUIDS AND LUBRICANTS
  - HYDRAULIC FLUID
  - TEMPERATURE CLIMATES
  - HOT CLIMATES
  - COLD CLIMATES
  - TRANSMISSION COMPONENT OIL
  - GREASE
  - ENGINE OIL
  - FUEL
  - CONDITIONS APPLICABLE TO DIESEL FUEL
  - FUEL STANDARDS
  - FUEL STORAGE
  - BIODIESEL FUEL
  - BIODIESEL FUEL USAGE CONDITIONS
  - BIODIESEL FUEL HANDLING
  - ANTI-FREEZE/ANTI-CORROSION
  - ENVIRONMENT
- LUBRICATION CHART
- LUBRICATION POINTS
  - EVERY 1000 HOURS (EMS: EASY MAINTENANCE SYSTEM)
  - EVERY 250 HOURS
  - EVERY 50 HOURS (BLADE TYPE)
  - TURNTABLE BEARING
  - GREASING THE TURNTABLE TEETH
  - GREASING THE SWING REDUCTION GEAR
- FLUID LEVELS
  - EVERY 10 HOURS
  - EVERY 250 HOURS
- ENGINE
  - SERVICE SPECIFICATIONS
  - ENGINE OIL LEVEL
  - DRAINING, REPLACING THE OIL FILTER, AND FILLING
- COOLING SYSTEM
  - SERVICE SPECIFICATIONS
  - COOLANT SOLUTION
  - LEVEL
  - DRAINING
  - RINSING
  - FILLING
- FUEL SYSTEM
  - SERVICE SPECIFICATIONS
  - DRAINING THE FUEL TANK
  - FUEL PRE-FILTER
  - CHANGING THE PRE-FILTER ELEMENT
  - FUEL MAIN FILTER
  - CHANGING THE FUEL MAIN FILTER
  - FUEL FLUSHING SYSTEM
  - CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER
- RELEASING PRESSURE IN THE HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM
  - SERVICE SPECIFICATIONS
  - LEVEL IN THE RESERVOIR
  - FILLING THE HYDRAULIC RESERVOIR
  - PILOT FILTER REPLACEMENT
  - REPLACING THE RESERVOIR BREATHER
  - RETURN FILTER REPLACEMENT
  - CLEANING AND REPLACEMENT OF THE SUCTION SCREEN
  - REPLACING THE HYDRAULIC FLUID
  - RESERVOIR SEDIMENT REMOVAL
- BLEEDING AIR FROM THE HYDRAULIC COMPONENTS
  - HYDRAULIC PUMP
  - ATTACHMENT CYLINDERS
  - SWING REDUCTION GEAR
  - HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID
  - HYDRAULIC FLUID
  - CHECKING THE HYDRAULIC SYSTEM LINES
- AIR FILTER
  - SERVICE SPECIFICATIONS
  - INSPECTION
  - CLEANING THE OUTER ELEMENT
  - INSPECTING THE ELEMENT
  - REPLACING THE ELEMENTS
- SWING REDUCTION GEAR
  - SERVICE SPECIFICATIONS
  - LEVEL
  - DRAINING AND REFILLING
- TRAVEL REDUCTION GEARS
  - SERVICE SPECIFICATIONS
  - LEVEL
  - DRAINING AND REFILLING
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS
- TRACKS
  - MAINTENANCE SPECIFICATIONS
  - CLEANING
  - CHECKING THE TENSION
  - ADJUSTING THE TENSION
  - TO INCREASE TENSION
  - TO REDUCE TENSION
  - TIGHTENING TORQUE OF THE TRACK SHOE
- TRACK ROLLERS AND IDLER WHEELS
  - MAINTENANCE SPECIFICATIONS
- RADIATOR AND OIL COOLER
  - MAINTENANCE SPECIFICATIONS
  - CLEANING
- FAN AND ALTERNATOR BELT
  - MAINTENANCE SPECIFICATIONS
  - CHECKING THE TENSION
  - ADJUSTING THE TENSION
  - REPLACING THE BELT
- INSPECTING AND CLEANING THE EXCAVATOR
  - MAINTENANCE SPECIFICATIONS
  - ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES
  - CAB PROTECTION (FOPS)
- CHECKING FOR CYLINDER LEAKAGE
- REPLACING A BUCKET
  - REMOVAL – BUCKET
  - INSTALLATION – BUCKET
- FIRE EXTINGUISHER (NOT SUPPLIED)
  - MAINTENANCE SPECIFICATIONS
- WELDING ON THE EXCAVATOR
- PLASTIC AND RESIN PARTS
- AIR CONDITIONING
  - MAINTENANCE SPECIFICATIONS
  - INSPECTION
  - CLEANLINESS OF THE CONDENSER
  - CHECKING THE BELT TENSION
  - CHECKING THE LINES
  - CLEANING THE FRESH AIR INTAKE FILTER
  - CLEANING THE INSIDE AIR INTAKE FILTER
  - CHECKING THE CHARGE STATE OF THE SYSTEM
  - DIESEL PARTICULATE DIFFUSER (DPD)
- HARDWARE TORQUE INSPECTION
  - SERVICE SPECIFICATIONS
- ENGINE TROUBLESHOOTING
CHAPTER 9 – ELECTRICAL SYSTEMS
- FUSES
  - FUSE FUNCTIONS
- BATTERY DISCONNECT SWITCH
- BATTERY
  - MAINTENANCE SPECIFICATION
  - ACCESS TO THE BATTERIES
  - CHECKING A BATTERY
  - REPLACING A BATTERY
  - REMOVAL – BATTERY
  - INSTALLATION – BATTERY
- CONNECTING ONE OR TWO BOOSTER BATTERIES
- ALTERNATOR
  - MAINTENANCE SPECIFICATION
- STARTER MOTOR
  - MAINTENANCE SPECIFICATION
- REPLACING A BULB
  - CAB LIGHTING
  - WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS
- TRANSPORTING THE EXCAVATOR
  - REMOVING THE ATTACHMENT FROM THE EXCAVATOR
  - TRANSPORT BY RAIL
  - TRANSPORTING THE EXCAVATOR – ON A TRAILER
  - LOADING THE EXCAVATOR
  - TIE DOWN ON TRANSPORT VEHICLE
  - UNLOADING THE EXCAVATOR
- LIFTING THE EXCAVATOR
- EXCAVATOR STORAGE
  - PREPARATION FOR STORAGE
  - PERIODICAL CHECKS
  - STARTING UP AFTER STORAGE
CHAPTER 11 – SPECIFICATIONS
- ENGINE
- ELECTRICAL SYSTEMS
- HYDRAULIC SYSTEM
  - RELIEF VALVES PRESSURES:
  - HYDRAULIC CYLINDERS:
  - HYDRAULIC OIL FILTRATION:
  - SWING:
  - TRAVEL:
- WEIGHTS
- UNDERCARRIAGE
  - SPECIFICATIONS PER TRACK ASSEMBLY
- CAPACITY OF SYSTEMS AND COMPONENTS
- ATTACHMENT
- DIGGING FORCE
- EXCAVATOR OVERALL DIMENSIONS
- WORKING RANGE
- LIFTING CAPACITIES – ISO RATINGS
- BUCKET SIZES
- RemoteCARE
  - CALIFORNIA PROPOSITION 65 WARNING
CHAPTER 12
- INDEX
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