Link Belt 5040 Forestry Machine Operators Manual

Link Belt 5040 Forestry Machine Operators Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 263

File Size: 72.34 MB (Speed Download Link)

Brand: Link Belt

Model: 5040 Forestry Machine

Type of Document: Operators Manual

Category: PDF

$ 40

Link Belt 5040 Forestry Machine Operators Manual

📘 Show Index

Link Belt 5040 Forestry Machine Index:

OPERATOR’S MANUAL
LINK-BELT TECHNICAL MANUALS
- CALIFORNIA PROPOSITION 65 WARNING
CHAPTER 1 – TO THE OWNER
- LINK-BELT TECHNICAL MANUALS
CHAPTER 2 – FORESTRY MACHINE COMPONENTS
- FORESTRY MACHINE COMPONENTS
- ENGINE COMPONENTS
  - RIGHT, LEFT, FRONT AND REAR OF THE FORESTRY MACHINE
- IDENTIFICATION NUMBERS
  - TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS
- SAFETY RULES
- SAFETY AREA
- CHAIN SHOT
- UTILITY SAFETY
- OPERATOR PRECAUTIONS
  - PERSONNEL
  - GENERAL
  - MOUNTING AND DISMOUNTING PRECAUTIONS
  - STARTING AND STOPPING PRECAUTIONS
  - OPERATING PRECAUTIONS
  - MAINTENANCE PRECAUTIONS
  - FUEL HANDLING PRECAUTIONS
  - BURN PREVENTION
  - HAZARDOUS CHEMICAL PRECAUTIONS
  - TRANSPORTING PRECAUTIONS
  - FIRE EXTINGUISHER
  - SEAT BELT PRECAUTIONS
  - ENGINE PRECAUTIONS
  - SPECIFIC PRECAUTIONS TO THIS FORESTRY MACHINE
- DECALS
  - SIDE ENTRANCE CAB AND 48″RISER DECAL
  - REAR ENTRANCE CAB AND 48″RISER DECAL
  - DECALS OUTSIDE OF THE CAB
- HAND SIGNALS
  - START THE ENGINE – HAND SIGNAL
  - SHUT DOWN THE ENGINE – HAND SIGNAL
  - COME TO ME – HAND SIGNAL
  - MOVE AWAY FROM ME – HAND SIGNAL
  - GO THIS FAR – HAND SIGNAL
  - RAISE LOAD OR TOOL – HAND SIGNAL
  - ALL STOP AND HOLD – HAND SIGNAL
  - EMERGENCY STOP – HAND SIGNAL
  - RAISE LOAD OR TOOL – HAND SIGNAL
  - LOWER LOAD OR TOOL – HAND SIGNAL
  - SLOWLY RAISE THE LOAD OR TOOL – HAND SIGNAL
  - SLOWLY LOWER THE LOAD OR TOOL – HAND SIGNAL
  - RAISE TOOL – HAND SIGNAL
  - TURN FORESTRY MACHINE LEFT (SWING LOAD LEFT)
  - TURN FORESTRY MACHINE RIGHT (SWING LOAD RIGHT)
  - LOWER TOOL – HAND SIGNAL
  - RAISE TOOL – HAND SIGNAL
  - LOWER TOOL – HAND SIGNAL
  - RETRACT ARM – HAND SIGNAL
  - EXTEND ARM – HAND SIGNAL
  - FILL TOOL – HAND SIGNAL
  - EMPTY TOOL – HAND SIGNAL
CHAPTER 4 – INSTRUMENTS AND CONTROLS
- CAB
- STEPS AND ACCESS HANDLES
- CATWALKS
- POSITION OF THE CAB CONTROLS AND ACCESSORIES
- OPERATOR’S SEAT
- SEAT CONTROLS
  - SEAT HEIGHT ADJUSTMENT
  - SEAT ADJUSTMENT
  - RECLINING ADJUSTMENT
  - ARMREST
  - HEADREST
  - LUMBAR SUPPORT
  - SEAT HEATER
  - SEAT ANGLE ADJUSTMENT SECTION
  - SEATBELT
- RIGHT HAND CONTROL ARM
- LEFT HAND CONTROL ARM
- FRONT RIGHT CONSOLE
  - MONITOR SWITCH
  - MONITOR DISPLAY
  - NORMAL DISPLAY MODE
  - LIST OF ICONS
  - USER INFORMATION MODE
- ARM AND UPPERSTRUCTURE SWING LEFT HAND CONTROL LEVER
- BOOM AND HEEL RIGHT HAND CONTROL LEVER
- TRAVEL CONTROL
- SINGLE PEDAL TRAVEL
- SINGLE PEDAL TRAVEL – REAR ENTRY CAB
- GATE LOCK
  - LOCKED
  - RAISED
  - UNLOCKED
- CAB LIGHT
- COAT HANGER HOOK
- CUP HOLDER
- STORAGE TRAY
- STORAGE COMPARTMENT
- FUSE BOX
- RADIO
  - RADIO ANTENNA
  - RADIO GENERAL
- AIR VENTS
- REAR VIEW MIRRORS
- MIRROR INSTALLATION AND ADJUSTMENT
  - MIRROR A (ON THE HOUSE: RIGHT FRONT)
  - MIRROR B (ON THE HOUSE: RIGHT CENTER)
- REAR VIEW CAMERA
  - REAR VIEW CAMERA
  - CAMERA GUIDELINES
  - ERROR IN REAR VIEW MONITOR
  - RANGE WHERE NO IMAGE IS DISPLAYED
- FUEL TANK
- ENGINE HOOD
- FRONT STORAGE BOX
- SIDE STORAGE BOX
- WINDSHIELD WASHER RESERVOIR
- SIDE DOOR
  - RIGHT DOOR
  - LEFT DOOR
- TOWING POINT
CHAPTER 5 – OPERATING INSTRUCTIONS
- BEFORE OPERATING THE FORESTRY MACHINE
- OPERATING THE FORESTRY MACHINE
- RUN-IN PERIOD
  - AFTER THE FIRST 50 HOURS
  - AFTER THE FIRST 250 HOURS
- STARTING THE UNIT
  - SECURITY FUNCTION
- STARTING THE ENGINE
- BRINGING THE FORESTRY MACHINE UP TO OPERATING TEMPERATURE
  - ENGINE AUTOMATIC WARM-UP
  - MANUAL ENGINE WARM-UP
  - HYDRAULIC FLUID WARM-UP
- ENGINE OPERATION
- STOPPING THE ENGINE
  - IN THE EVENT OF AN EMERGENCY
- SCR SYSTEM
  - SCR QUICK REFERENCE GUIDE
  - SCR SYSTEM WARNING MESSAGES
  - SCR SYSTEM REFILL DEF
  - WHEN DEF RUNS OUT
  - “CHECK SCR SYSTEM” Warning
  - SCR SYSTEM DETECTS REPEAT PROBLEM
  - OUTPUT REDUCTION CANCEL
- SCR RE-GEN (SCR regeneration)
  - SCR RE-GEN icon
  - AUTO SCR RE-GEN
  - MANUAL SCR RE-GEN
  - MANUAL SCR RE-GEN mode
- OPERATING THE FORESTRY MACHINE IN COLD WEATHER
  - BATTERY
  - FUEL
  - ENGINE OIL
  - HYDRAULIC FLUID
  - COOLANT SOLUTION
- OPERATING THE FORESTRY MACHINE IN HOT WEATHER
- BASIC OPERATION
- SWING LOCK
  - TO SET THE SWING LOCK
- FORESTRY MACHINE TRAVEL
- OPERATING THE FORESTRY MACHINE IN WATER
- PARKING THE FORESTRY MACHINE
- OPERATING THE FORESTRY MACHINE ON SLOPING GROUND
- TOWING THE FORESTRY MACHINE
- LOWERING THE ATTACHMENT IN THE EVENT OF A FORESTRY MACHINE FAILURE
- AUXILIARY HYDRAULIC CIRCUITS
  - THUMB AUXILIARY HYDRAULICS (TAH)
  - SECONDARY AUXILIARY HYDRAULICS (SAH)
  - AFTERMARKET AUXILIARY HYDRAULIC KITS
  - AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW
  - TO SELECT THE FLOW RATE OF THE PUMP
CHAPTER 6 – SERVICING INTERVALS
- SERVICING INTERVALS
  - SERVICE SPECIFICATIONS
- HOURMETER
- DAILY INSPECTIONS
  - GENERAL REMARKS
  - ENGINE
  - UPPERSTRUCTURE
  - UNDERCARRIAGE
  - ATTACHMENT
  - AFTER STARTING THE ENGINE
  - MAINTENANCE CHART
- CAB LUBRICATION CHART
  - SIDE ENTRY CAB AND 48″RISER
  - REAR ENTRY CAB AND 48″ RISER DECAL
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS
- FLUIDS AND LUBRICANTS
  - HYDRAULIC FLUID
  - TEMPERATURE CLIMATES
  - HOT CLIMATES
  - COLD CLIMATES
  - TRANSMISSION COMPONENT OIL
  - GREASE
  - ENGINE OIL
  - FUEL
  - CONDITIONS APPLICABLE TO DIESEL FUEL
  - FUEL STANDARDS
  - FUEL STORAGE
  - BIODIESEL FUEL
  - BIODIESEL FUEL USAGE CONDITIONS
  - BIODIESEL FUEL HANDLING
  - ANTI-FREEZE/ANTI-CORROSION
  - ENVIRONMENT
  - DEF
- SAMPLING PROCEDURE
  - ENGINE OIL SAMPLING
  - HYDRAULIC OIL SAMPLING
- LUBRICATION CHART
- LUBRICATION POINTS
  - Provisional
  - TURNTABLE BEARING
  - GREASING THE TURNTABLE TEETH
  - GREASING THE SWING REDUCTION GEAR
- FLUID LEVELS
  - Provisional
- ENGINE
  - SERVICE SPECIFICATIONS
  - ENGINE OIL LEVEL
  - DRAINING, REPLACING THE OIL FILTER, AND FILLING
- COOLING SYSTEM
  - SERVICE SPECIFICATIONS
  - COOLANT SOLUTION
  - LEVEL
  - DRAINING
  - RINSING
  - FILLING
- FUEL SYSTEM
  - SERVICE SPECIFICATIONS
  - DRAINING THE FUEL TANK
  - FUEL PRE-FILTER
  - CHANGING THE PRE-FILTER ELEMENT
  - FUEL MAIN FILTER
  - CHANGING THE FUEL MAIN FILTER
  - FLUSHING FUEL SYSTEM
  - CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER
- DEF SYSTEM
  - SERVICE SPECIFICATIONS
  - REPLACEMENT OF UREA FILTER (SUPPLY MODULE FILTER)
  - DRAINING
  - FILLING
- RELEASING PRESSURE IN THE HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM
  - SERVICE SPECIFICATIONS
  - LEVEL IN THE RESERVOIR
  - FILLING THE HYDRAULIC RESERVOIR
  - PILOT FILTER REPLACEMENT
  - REPLACING THE RESERVOIR BREATHER
  - RETURN FILTER REPLACEMENT
  - CLEANING AND REPLACEMENT OF THE SUCTION SCREEN
  - REPLACING THE HYDRAULIC FLUID
  - RESERVOIR SEDIMENT REMOVAL
- BLEEDING AIR FROM THE HYDRAULIC COMPONENTS
  - HYDRAULIC PUMP
  - ATTACHMENT CYLINDERS
  - SWING REDUCTION GEAR
  - CHECKING THE HYDRAULIC SYSTEM LINES
- AIR CLEANER
  - SERVICE SPECIFICATIONS
  - INSPECTION
  - CLEANING THE OUTER ELEMENT
  - INSPECTING THE ELEMENT
  - REPLACING THE ELEMENTS
- SWING REDUCTION GEAR
  - SERVICE SPECIFICATIONS
  - LEVEL
  - DRAINING AND REFILLING
- TRAVEL REDUCTION GEARS
  - SERVICE SPECIFICATIONS
  - LEVEL
  - DRAINAGE AND SUPPLY
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS
- TRACKS
  - MAINTENANCE SPECIFICATIONS
  - CLEANING
  - CHECKING THE TENSION
  - ADJUSTING THE TENSION
  - TO INCREASE TENSION
  - TO REDUCE TENSION
  - TIGHTENING TORQUE OF THE TRACK SHOE
- TRACK ROLLERS AND IDLER WHEELS
  - MAINTENANCE SPECIFICATIONS
- RADIATOR AND OIL COOLER
  - MAINTENANCE SPECIFICATIONS
  - CLEANING
- FAN AND ALTERNATOR BELT
  - MAINTENANCE SPECIFICATIONS
  - CHECKING THE TENSION
  - ADJUSTING THE TENSION
  - REPLACING THE BELT
- INSPECTING AND CLEANING THE FORESTRY MACHINE
  - MAINTENANCE SPECIFICATIONS
  - ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES
- PLASTIC AND RESIN PARTS
- CHECKING FOR CYLINDER LEAKAGE
- FIRE EXTINGUISHER (NOT SUPPLIED)
  - MAINTENANCE SPECIFICATIONS
- PROTECTION OF ELECTRIC/ELECTRONICS SYSTEM DURING CHARGING OR WELDING
  - DISCONNECTION OF ELECTRICAL CIRCUITS DURING CHARGING OR WELDING
- AIR CONDITIONING
  - MAINTENANCE SPECIFICATIONS
  - INSPECTION
  - CLEANLINESS OF THE CONDENSER
  - CHECKING THE BELT TENSION
  - CHECKING THE LINES
  - CLEANING THE FRESH AIR INTAKE FILTER
  - CLEANING THE INSIDE AIR INTAKE FILTER
  - CHECKING THE CHARGE STATE OF THE SYSTEM
- INSPECTION OF GAS SPRING
- HARDWARE TORQUE INSPECTION
  - SERVICE SPECIFICATIONS
- ENGINE TROUBLESHOOTING
- FORESTRY CAB – POLYCARBONATE CLEANING INSTRUCTIONS
CHAPTER 9 – ELECTRICAL SYSTEMS
- FUSES
  - FUSE FUNCTION
- BATTERY DISCONNECT SWITCH
- BATTERY
  - MAINTENANCE SPECIFICATION
  - ACCESS TO THE BATTERIES
  - CHECKING A BATTERY
  - REPLACING A BATTERY
  - REMOVAL – BATTERY
  - INSTALLATION – BATTERY
- CONNECTING ONE OR TWO BOOSTER BATTERIES
- ALTERNATOR
  - MAINTENANCE SPECIFICATION
- STARTER MOTOR
  - MAINTENANCE SPECIFICATION
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS
- TRANSPORTING THE FORESTRY MACHINE
  - REMOVING THE ATTACHMENT FROM THE FORESTRY MACHINE
  - CAB TILTING PROCEDURE
  - TRANSPORT BY RAIL
  - TRANSPORTING THE MACHINE – ON A TRAILER
  - CONTROL PANEL OPERATION WHEN LOADING
  - LOADING THE FORESTRY MACHINE
  - TIE DOWN ON TRANSPORT VEHICLE
  - UNLOADING THE FORESTRY MACHINE
- LIFTING THE FORESTRY MACHINE
- DISASSEMBLY BEFORE TRANSPORT
  - GUARDRAIL
  - DISASSEMBLY WEIGHT
- FORESTRY MACHINE STORAGE
  - PREPARATION FOR STORAGE
  - PERIODICAL CHECKS
  - STARTING UP AFTER STORAGE
CHAPTER 11 – SPECIFICATIONS
- 5040 TL
  - ENGINE
  - ELECTRICAL SYSTEMS
  - HYDRAULIC SYSTEM
  - WEIGHTS (NO TOOL)
  - UNDERCARRIAGE
  - CAPACITY OF SYSTEMS AND COMPONENTS
  - ATTACHMENT
  - FORESTRY MACHINE OVERALL DIMENSIONS
  - WORKING RANGE
  - LIFTING CAPACITIES
- 5040 RB
  - ENGINE
  - ELECTRICAL SYSTEMS
  - HYDRAULIC SYSTEM
  - WEIGHTS (NO TOOL)
  - UNDERCARRIAGE
  - CAPACITY OF SYSTEMS AND COMPONENTS
  - ATTACHMENT
  - FORESTRY MACHINE OVERALL DIMENSIONS
  - WORKING RANGE
  - LIFTING CAPACITIES
- RemoteCARE
- DOCUMENT
  - EPA
  - EPA (FR)
  - CARB
CHAPTER 12
- INDEX