Description
Link Belt Crane HTC8640 XL-2 Service Manual
Link Belt Crane HTC8640 XL-2 Index:
SM CODE DESCRIPTION SM CODE DESCRIPTION
SM00 GENERAL INFORMATION SM01 RUBBER TIRE LOWER
****************************************** ******************************************
SM00-000-000.00 HOW TO USE THIS MANUAL, SM01-020-008.00 SUSPENDED BRAKE PEDAL,
SERVICE & SAFETY INFO R & I
SM01-022-004.00 U-JOINT INSTALLATION
SM01 RUBBER TIRE LOWER (HALF ROUND YOKES)
****************************************** SM01-022-005.00 U-JOINT INSTALLATION
SM01-001-006.00 BOOM REST, R & I (FULL ROUND YOKES)
SM01-002-012.00 FRONT AXLE, RECON SM01-024-015.00 REAR AXLES, RECON
SM01-002-015.00 FRONT WHEEL & BRAKE SM01-025-015.00 ANTILOCK BRAKING SYSTEM,
DRUM, R & I TROUBLESHOOTING
SM01-003-010.00 BRAKE, RECON SM01-027-000.00 PNEUMATIC SYSTEM AIR LINE
SM01-003-014.00 ADJUSTING THE BRAKES IDENTIFICATION CODE
SM01-003-019.00 AUTOMATIC SLACK ADJUSTERS SM01-027-026.00 CAGING DUAL AIR BRAKE
SM01-004-013.00 FRONT AXLE & AIR CHAMBERS
SUSPENSION, R & I SM01-027-028.00 FRONT AIR BRAKE CHAMBER,
SM01-005-005.00 STEERING MITER BOXES, R&I RECON
SM01-005-027.00 TROUBLESHOOTING SHEPPARD SM01-027-029.00 DUAL AIR BRAKE CHAMBER,
STEERING GEARS RECON
SM01-005-035.00 STEERING COLUMN, RECON SM01-027-062.00 AIR DRYER, R & I
SM01-005-037.00 STEERING GEARS, RECON SM01-027-063.00 AIR DRYER, RECON
SM01-005-048.00 STEERING COLUMN, R & I SM01-027-091.00 FRONT AIR BRAKE CHAMBER,
SM01-006-040.00 STEERING GEARS, R & I R&I (W/AUTO SLACK ADJUST)
SM01-006-041.00 FRONT WHEEL ALIGNMENT & SM01-027-092.00 DUAL AIR BRAKE CHAMBER,
STEER LINKAGE ADJUSTMENT R & I
SM01-010-038.00 POWER STEERING PUMP, R&I SM01-027-139.00 AIR SYSTEM
SM01-010-039.00 POWER STEERING PUMP WITH COMPONENTS, R & I
PRIORITY VALVE, RECON SM01-027-145.00 AIR SYSTEM
SM01-016-004.00 HEATER CORE & A/C EVAP COMPONENTS, R & I
COIL, ILLUSTRATED SM01-028-002.00 REAR WHEEL HUB & BRAKE
SM01-018-056.00 TRANSMISSION AND DRUM, R & I
CLUTCH, R & I SM01-029-029.00 REAR AXLES & AIR
SM01-018-057.00 TRANSMISSION, RECON SUSPENSION, R & I
(ZF ASTRONIC II) SM01-039-003.00 HYDRAULIC SYSTEM CLEANING
SM01-019-034.00 TRANS SHIFT CONTROL, R&I SM01-039-005.00 HYD RESV FILT ASSY, RECON
SM01-020-002.00 SUSP BRAKE PEDAL, RECON SM01-039-008.00 HYD RESV FILTER, R&I
SM CODE DESCRIPTION SM CODE DESCRIPTION
SM01 RUBBER TIRE LOWER SM01 RUBBER TIRE LOWER
****************************************** ******************************************
SM01-043-001.00 SOLENOID VALVES, GENERAL SM01-079-080.00 LOWER HYD COMPONENTS, R&I
RECONDITION (SUCT, PRESS, & RETURN)
SM01-043-004.00 4-WAY SOLENOID VALVE,RECN SM01-081-014.00 HYDRAULIC GEAR PUMP, RECN
SM01-043-045.00 OUTRIGGER DIRECTIONAL (MULTI SECTION – STEEL)
CONTROL VALVE, R & I SM01-081-037.00 HYDRAULIC PUMP, RECON
SM01-043-046.00 OUTRIGGER FUNCTION (MULTI SECTION-ALUMINUM)
CONTROL VALVE, R & I SM01-081-040.00 HYDRAULIC PUMP, R & I
SM01-043-047.00 5TH O/R DIR CTRL VLV, R&I (TANDUM 4-SECTION)
SM01-044-023.00 5TH O/R LOCK VLV CART,R&I SM01-081-041.00 HYDRAULIC PUMP, R & I
SM01-044-027.00 OUTRIGGER LOCK VALVE (PICK & CARRY 2 SECTION)
CARTRIDGE, R&I AND RECON SM01-081-045.00 RADIATOR FAN MOTOR, R & I
SM01-045-056.00 OUTRIGGER BEAM & BEAM SM01-081-046.00 HYD GEAR PUMP/MOTOR, RECN
CYLINDER, R & I (PGP/PGM620 SERIES)
SM01-045-073.00 OUTRIGGER BEAM CYLINDER SM01-081-051.00 HYDRAULIC PUMP, R & I
ASSY, RECON. (O.R./PICK & CARRY)
SM01-046-034.00 JACK CYLINDER, RECON
SM01-046-044.00 JACK CYLINDER, R & I SM03 UPPER FRAME & MACHY
SM01-046-045.00 5TH OUTRIGGER JACK ******************************************
CYLINDER, R & I SM03-001-072.00 UPPER REVOLVING FRAME AND
SM01-047-038.00 PICK & CARRY MANIFOLD TURNTABLE BEARING, R & I
BLOCK, ILLUSTRATED SM03-003-016.00 FIXED COUNTERWEIGHT, R&I
SM01-047-048.00 P&C MANIFOLD BLOCK, ILLUS SM03-010-025.00 CTWT REMOVAL CYL, RECON
SM01-048-037.00 ROTATING JOINT, R & I SM03-010-037.00 COUNTERWEIGHT REMOVAL
SM01-048-038.00 ROTATING JOINT, RECON CYLINDER, R & I
(6-WAY) SM03-010-077.00 COUNTERWEIGHT REMOVAL
SM01-066-000.00 ELECTRICAL SYSTEM WIRE CONTROL VALVE, R & I
IDENTIFICATION CODE
SM01-066-035.00 BATTERY, R & I SM04 VERTICAL SHAFTS
SM01-069-009.00 TIRES & RIMS, R & I ******************************************
SM01-069-016.00 TIRE & RIM, INSPECTION & SM04-010-032.00 SWING REDUCTION UNIT AND
MAINTENANCE BRAKE, R & I
SM01-071-004.00 REPAIR OF COMPONENTS MADE SM04-010-033.00 SWING REDUCTION UNIT
OF FIBROUS COMPOSITE MATL W/BRAKE, RECON
SM01-071-024.00 ENGINE HOUSING, R & I
SM01-073-002.00 ELECTRONIC GAUGES, SM05 HORIZONTAL SHAFTS
TROUBLESHOOTING ******************************************
SM01-075-065.00 STARTER, R & I SM05-006-019.00 WINCH, RECON
SM01-075-088.00 ENGINE COOLING PACKAGE, (BRADEN PD12C & PD15B)
R & I SM05-006-020.00 WINCH TROUBLESHOOTING
SM01-076-042.00 COLLECTOR RING, R & I (BRADEN PD12C & PD15B)
SM01-076-101.00 COLLECTOR RING ASSY, RECN SM05-006-039.00 WINCH ASSEMBLY, R & I
SM01-077-023.00 ALTERNATOR, R & I SM05-018-004.00 WINCH ROLLER, R & I AND
SM01-079-057.00 LOWER HYD COMPONENTS, R&I RECONDITION
(SUCTION, PRESS,& RETURN)
SM KEYSHEET AND GENERAL INFORMATION
DATE 8/13/18
PAGE 3
ORDER NO.- L8380 MODEL – HTC-8640XL II SERIAL NO. – L8K8-6040
SM CODE DESCRIPTION SM CODE DESCRIPTION
SM06 UPPER ENGINE SM07 UPPER HYDRAULICS & AIR
****************************************** ******************************************
SM06-008-009.00 THROTTLE TREADLE, R & I SM07-008-117.00 SINGLE AXIS CONTROLLER
SM06-008-010.00 THROTTLE TREADLE, RECON VALVE, R & I
(WILLIAMS CONTROLS, INC.) SM07-008-118.00 SWING BRK PEDAL VLV, RECN
SM06-025-022.00 HEATER CORE & A/C EVAP SM07-008-122.00 WINCH CNTRBAL VLV, RECON
COIL, ILLUSTRATED SM07-008-127.00 WINCH CONTROL VALVE, RECN
SM06-025-023.00 UPPER CAB A/C EVAP COIL & SM07-008-129.00 HYD CONTROL VALVES, RECON
HEATER CORE, R & I SM07-008-131.00 PILOT OIL SUPPLY
SM06-025-026.00 DIESEL COOLANT HEATER, VALVE, RECON
TROUBLESHOOTING & RECON SM07-008-158.00 TELESCOPE/SWING CONTROL
SM06-025-029.00 DIESEL COOLANT VALVE, R & I
HEATER, R & I SM07-008-159.00 BOOM HOIST CONTROL
SM06-047-000.00 ELECTRICAL SYSTEM WIRE VALVE, R & I
IDENTIFICATION CODE SM07-008-160.00 WINCH COUNTERBALANCE
VALVE, R & I
SM07 UPPER HYDRAULICS & AIR SM07-018-001.00 HYDRAULIC TUBE FITTINGS
******************************************
SM07-000-000.00 HYDRAULIC SCHEMATIC SM09 TUBULAR BOOM
DIAGRAM SYMBOL LEGEND ******************************************
SM07-001-027.00 PILOT CONTROL SM09-001-002.00 REPAIRING DAMAGED TUBULAR
ACCUMULATOR, R & I BOOMS, FLYS, & JIBS
SM07-002-032.00 RELIEF VALVE, RECON
SM07-003-006.00 SOLENOID VALVES, RECON SM17 HYDRAULIC BOOM
(GENERAL PROCEDURE) ******************************************
SM07-004-042.00 UPPER HYDRAULIC COMP, R&I SM17-001-036.00 HYDRAULIC BOOM INSPECTION
(UPPER FRAME) SM17-001-054.00 FOUR SECTION BOOM, R & I
SM07-004-048.00 UPPER HYDRAULIC COMP, R&I (35.5-110′ FULL POWER)
(TWO WINCH PLUMBING) SM17-001-055.00 FOUR SECTION BOOM, RECON
SM07-004-079.00 UPPER HYD COMPONENTS, R&I (35.5-110′ FULL POWER)
(CAB FLOOR) SM17-002-022.00 BOOM TELE CYL, RECON.
SM07-006-034.00 SWING MOTOR, RECON SM17-002-026.00 BOOM TELESCOPE CYLINDER,
SM07-006-095.00 WINCH MOTOR, RECON TROUBLESHOOTING
(LINDE) SM17-002-027.00 BOOM TELESCOPE
SM07-006-099.00 SWING MOTOR, R & I COUNTERBALANCE VALVE, R&I
SM07-006-114.00 WINCH MOTOR, R & I SM17-003-013.00 BOOM HOIST CYLINDER, RECN
SM07-008-032.00 CONTROL VALVE, RECON SM17-003-034.00 BOOM HOIST CYLINDER, R&I
(MODEL V20) SM17-003-035.00 BOOM HOIST COUNTERBALANCE
SM07-008-108.00 SINGLE AXIS CONTROLLER VALVE, R & I
VALVE, RECON SM17-009-006.00 FOUR SHEAVE HEAD
SM07-008-111.00 WINCH CONTROL VALVE, R&I MACHINERY, RECON
SM07-008-113.00 BOOM TELESCOPE FOOT
CONTROL VALVE, R & I SM18 SPECIAL ATTACHMENTS
SM07-008-114.00 HYD FOOT CTRL VALVE, RECN ******************************************
SM07-008-115.00 SWING BRAKE PEDAL SM18-000-001.00 CAPSCREW TORQUES
VALVE, R & I SM18-000-002.00 BEARING, GEAR, SHAFT, &
HOUSING INSPECTION
SM CODE DESCRIPTION SM CODE DESCRIPTION
SM18 SPECIAL ATTACHMENTS
******************************************
SM18-000-003.00 CRANE SYSTEM SCHEMATICS
SM18-007-030.00 REELING DRUM, R & I
SM18-007-038.00 REELING DRUM, TRBL & RECN
(HIRSCHMANN)
SM18-018-001.00 AIR CONDITIONING SERVICE
PRECAUTIONS
SM18-018-004.00 A/C COMPRESSOR, RECON.
SM18-018-013.00 A/C COMPRESSOR, R & I
(UPPER)
SM18-018-014.00 A/C HYDRAULIC DRIVE
MOTOR, R & I (UPPER)
SM18-018-015.00 A/C HYDRAULIC DRIVE
MOTOR, RECON (UPPER)