Description
Link Belt Crane HTC8645-2 Service Manual
Link Belt Crane HTC8645-2 Index:
HTC- 8650/8660 II Series – Master Keysheet
(L8 Prefix On Crane Serial Number)
AREA 00 GENERAL INFORMATION
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SM00- 000- 000.00 How To Use This Manual, General Service Instructions, And Safety Procedures
AREA 01 RUBBER TIRE LOWER
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SM01- 001- 006.00 Boom Rest, R & I
SM01- 001- 007.00 Boom Rest Extension, R & I (G1)
SM01- 001- 008.00 Boom Rest Extension, R & I (G2)
SM01- 002- 012.00 Front Axle, Recondition
SM01- 002- 015.00 Front Wheel & Brake Drum, R & I
SM01- 003- 010.00 Brakes, Recondition
SM01- 003- 014.00 Adjusting The Brakes
SM01- 003- 019.00 Automatic Slack Adjusters
SM01- 004- 013.00 Front Axle & Air Suspension, R & I
SM01- 005- 003.00 Steering Gear, Recondition- Master “92” Series (G1)
SM01- 005- 004.00 Steering Gear, Recondition- Slave “92” Series (G1)
SM01- 005- 005.00 Steering Miter Boxes, R & I
SM01- 005- 013.00 Steering Column, R & I- O.E. Sales, Inc. (G1)
SM01- 005- 015.00 Steering Column, Recondition- O.E. Sales, Inc. (G1)
SM01- 005- 017.00 Steering Bevel Gear Drive, Recondition
SM01- 005- 027.00 Troubleshooting Sheppard Steering Gears- “D” Series (G2)
SM01- 005- 031.00 Steering Bevel Gear Drive, R & I (Remote Steering)
SM01- 005- 034.00 Steering Column, R & I- Douglas Autotech (G2)
SM01- 005- 035.00 Steering Column, Recondition- Douglas Autotech (G2)
SM01- 005- 037.00 Steering Gears, Recondition- “D” Series (G2)
SM01- 006- 034.00 Steering Gears, R & I- “92” Series (G1)
SM01- 006- 035.00 Front Wheel Alignment & Steer Linkage Adjustment (G1)
SM01- 006- 040.00 Steering Gears, R & I- “D” Series (G2)
SM01- 006- 041.00 Front Wheel Alignment & Steer Linkage Adjustment (G2)
SM01- 010- 025.00 Power Steering Pump, Recondition (CAT C10/C11)
SM01- 010- 035.00 Power Steering Pump, R & I (CAT C10/C11)
SM01- 010- 038.00 Power Steering Pump, R & I (CAT C13)
SM01- 010- 039.00 Power Steering Pump, Recondition (CAT C13)
SM01- 016- 001.00 Heater Core, R & I
SM01- 016- 002.00 Heater Core & A/C Coil, R & I
SM01- 016- 004.00 Heater Core & A/C Evaporator Coil, Illustrated
SM01- 018- 056.00 Transmission And Clutch, R & I
SM01- 018- 057.00 Transmission, Recondition
SM01- 019- 034.00 Transmission Shift Control, R & I
SM01- 020- 002.00 Suspended Brake Pedal, Recondition
SM01- 020- 008.00 Suspended Brake Pedal, R & I (G1)
SM01- 020- 011.00 Suspended Brake Pedal Valve, R & I (G2)
SM01- 022- 004.00 U- Joint Installation (Half Round Yokes)
SM01- 022- 005.00 U- Joint Installation (Full Round Yokes)
SM01- 024- 010.00 Rear Axles, Recondition- Models RS463 & DS463P (G1)
SM01- 024- 015.00 Rear Axles, Recondition- Models D46-170H & R46-170H (G2)
SM01- 025- 015.00 Antilock Brake System, Troubleshooting (ABS EC- 30)
SM01- 025- 016.00 Antilock Brake System, Troubleshooting (ABS EC- 60)
SM01- 027- 000.00 Pneumatic System Air Line Identification Code
SM01- 027- 026.00 Caging Dual Air Brake Chambers
SM01- 027- 028.00 Front Air Brake Chamber, Recondition
SM01- 027- 029.00 Rear Dual Air Brake Chamber, Recondition
SM01- 027- 061.00 Spring Brake Valve, Recondition
SM01- 027- 062.00 Air Dryer, R & I
SM01- 027- 063.00 Air Dryer, Recondition
SM01- 027- 091.00 Front Air Brake Chamber, R & I
SM01- 027- 092.00 Rear Dual Air Brake Chamber, R & I
SM01- 027- 127.00 Air System Components, R & I (G1)
SM01- 027- 129.00 Air System Components, R & I (G2)
SM01- 027- 130.00 Air System Components, R & I (Boom Trailer)
SM01- 027- 134.00 Air System Components, R & I (G3)
SM01- 027- 139.00 Air System Components, R & I (G4)
SM01- 027- 145.00 Air System Components, R & I (G5)
SM01- 027- 150.00 Air System Components, R & I (Rear Lift Axle)
SM01- 028- 002.00 Rear Wheel Hub & Brake Drum, R & I
SM01- 029- 021.00 Suspension Lift Cylinder, Recondition (G1)
SM01- 029- 026.00 Rear Axles And Air Suspension, R & I (G1)
SM01- 029- 027.00 Suspension Lift Cylinder, R & I
SM01- 029- 028.00 Suspension Lift Cylinder, Recondition (G2)
SM01- 029- 029.00 Rear Axles And Air Suspension, R & I (G2)
SM01- 029- 031.00 Axle Lift Manifold Illustrated
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 008.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 045.00 Outrigger Directional Control Valve, R & I
SM01- 043- 046.00 Outrigger Function Control Valve, R & I
SM01- 043- 047.00 Fifth Outrigger Directional Control Valve, R & I
SM01- 044- 023.00 Fifth Outrigger Lock Valve Cartridge, R & I
SM01- 044- 027.00 Outrigger Lock Valve Cartridge, R & I And Recondition
SM01- 045- 050.00 Outrigger Beam Cylinder, Recondition
SM01- 045- 056.00 Outrigger Beam And Beam Cylinder, R & I
SM01- 045- 073.00 Outrigger Beam Cylinder Assy, Recondition
SM01- 046- 034.00 Jack Cylinder, Recondition (Main & Fifth Outrigger)
SM01- 046- 044.00 Jack Cylinder, R & I
SM01- 046- 045.00 Fifth Outrigger Jack Cylinder, R & I
SM01- 047- 029.00 Pick & Carry Manifold Block, Illustrated (G1)
SM01- 047- 030.00 Pick & Carry Manifold Block, Illustrated (G2)
SM01- 047- 035.00 Pick & Carry Manifold Block, Illustrated (G3)
SM01- 047- 038.00 Pick & Carry Manifold Block, Illustrated (G4)
SM01- 047- 048.00 Pick & Carry Manifold Block, Illustrated (G5)
SM01- 048- 037.00 Rotating Joint, R & I
SM01- 048- 038.00 Rotating Joint, Recondition
SM01- 050- 007.00 Transmission Oil Cooler, R & I (Boom Trailer)
SM01- 050- 008.00 Transmission Oil Bypass Valve, R & I (Boom Trailer)
SM01- 050- 009.00 Transmission Oil Bypass Valve, Recondition (Boom Trailer)
SM01- 053- 002.00 Remote Steer Motor, Recondition
SM01- 053- 003.00 Remote Steer Motor, R & I
SM01- 066- 024.00 Battery, R & I
SM01- 066- 035.00 Battery, R & I
SM01- 069- 009.00 Tires & Rims, R & I
SM01- 069- 016.00 Tire & Rim, Inspection & Maintenance (Aluminum Disc Rims & Tubeless Tires)
SM01- 071- 004.00 Repair Of Components Made Of Fibrous Composite Materials
SM01- 071- 008.00 Engine Housing, R & I- CAT C10/C11 Engine (G1)
SM01- 071- 013.00 Engine Housing, R & I- CAT C13 Engine (G2)
SM01- 071- 024.00 Engine Housing, R & I (G3)
SM01- 073- 002.00 Electronic Gauge, Troubleshooting
SM01- 075- 065.00 Starter, R & I (Cummins Eng.)
SERVICE MANUAL 0116 KEYSHEET
HTC- 8650/8660 II Series 3 of 6
SM01- 076- 042.00 Collector Ring, R & I (w/o Remote Steer)
SM01- 076- 043.00 Collector Ring, Recondition- 29 Rings w/o Remote Steer (G2)
SM01- 076- 044.00 Collector Ring, Recondition- 28 Rings w/o Remote Steer (G1)
SM01- 076- 052.00 Collector Ring, R & I (w/Air Swivel For Remote Steering)
SM01- 076- 053.00 Collector Ring, Recondition- 38 Rings w/Air Swivel (G1)
SM01- 076- 056.00 Collector Ring, Recondition- 39 Rings w/Air Swivel (G2)
SM01- 076- 059.00 Collector Ring, Recondition- 32 Rings w/o Remote Steer (G3)
SM01- 076- 063.00 Collector Ring, Recondition- 34 Rings w/o Remote Steer (G4)
SM01- 076- 084.00 Collector Ring, Recondition (G5 w/Cummins Engine & Pulse 35 Rings)
SM01- 076- 098.00 Collector Ring, Recondition – 37 Rings
SM01- 077- 008.00 Starter, R & I (CAT C10/C11/C13)
SM01- 077- 009.00 Alternator, R & I (CAT C10)
SM01- 077- 010.00 Radiator, R & I (CAT C10)
SM01- 077- 011.00 Alternator, R & I (CAT C11)
SM01- 077- 012.00 Radiator, R & I (CAT C11)
SM01- 077- 023.00 Alternator, R & I (CAT C13)
SM01- 077- 036.00 Radiator & Charged Air Cooler, R & I (G2)
SM01- 079- 035.00 Lower Hydraulic Components, R & I (G1)
SM01- 079- 036.00 Lower Hydraulic Components, R & I (G2)
SM01- 079- 049.00 Lower Hydraulic Components, R & I- Suction, Pressure, & Return Lines (Gen 3)
SM01- 079- 057.00 Lower Hydraulic Components, R & I- Suction, Pressure, & Return Lines (Gen 4)
SM01- 079- 080.00 Lower Hydraulic Components, R & I- Suction, Pressure, & Return Lines (Gen 5)
SM01- 081- 014.00 Hydraulic Pump, Recondition- Multiple Section Gear Type (Steel)
SM01- 081- 036.00 Radiator Fan Motor, Recondition (PGM 520 Series)
SM01- 081- 037.00 Hydraulic Pump, Recondition- Multiple Section Gear Type (Aluminum)
SM01- 081- 038.00 Hydraulic Pump, R & I- Tandem Four Section (G1)
SM01- 081- 039.00 Hydraulic Pump, R & I- Pick & Carry Two Section (G1)
SM01- 081- 040.00 Hydraulic Pump, R & I- Tandem Four Section (G2)
SM01- 081- 041.00 Hydraulic Pump, R & I- Pick & Carry Two Section (G2)
SM01- 081- 042.00 Radiator Fan Motor, R & I (w/CAT C10 Engine)
SM01- 081- 043.00 Radiator Fan Motor, R & I (w/CAT C11 Engine)
SM01- 081- 046.00 Hydraulic Gear/Pump Motor, Recondition- PGM 620 Series (Radiator Fan)
SM01- 081- 051.00 Hydraulic Pump, R & I- Pick & Carry 2 or 3- Section (G3)
AREA 03 UPPER REVOLVING FRAME
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SM03- 001- 072.00 Upper Revolving Frame And Turntable Bearing, R & I
SM03- 003- 016.00 Fixed Counterweight, R & I
SM03- 010- 025.00 Counterweight Removal Cylinder, Recondition
SM03- 010- 037.00 Counterweight Removal Cylinder, R & I
SM03- 010- 038.00 Counterweight Removal Control Valve, R & I
SM03- 010- 077.00 Counterweight Removal Control Valve, R & I
AREA 04 VERTICAL SHAFTS
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SM04- 010- 032.00 Swing Reduction Unit And Brake, R & I
SM04- 010- 033.00 Swing Reduction Unit And Brake, Recondition
AREA 05 HORIZONTAL SHAFTS
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SM05- 006- 019.00 Winch, Recondition
SM05- 006- 020.00 Winch Troubleshooting
SM05- 006- 031.00 Winch Assembly, R & I- w/Rexroth Motor (G1)
SM05- 006- 039.00 Winch Assembly, R & I- w/Linde Motor (G2)
SM05- 018- 004.00 Winch Roller, Recondition
AREA 06 UPPER ENGINE
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SM06- 008- 009.00 Throttle Treadle Assembly, R & I
SM06- 008- 010.00 Throttle Treadle Assembly, Recondition
SM06- 025- 019.00 Operator’s Cab Water Heater, R & I
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 023.00 Upper Cab Water Heater & A/C Evaporator Coil, R & I
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 029.00 Diesel Coolant Heater, R & I
SM06- 025- 030.00 Cab Heater Water Swivel, R & I & Recon.
SM06- 025- 037.00 Operator’s Cab Water Heater, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
AREA 07 HYDRAULIC POWER SUPPLY
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SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 027.00 Pilot Control Accumulator, R & I
SM07- 002- 032.00 Relief Valve, Recondition (Upper Air Conditioning And/Or Telescope)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 007.00 Upper Hydraulic Components, R & I- Upper Frame (G1)
SM07- 004- 009.00 Upper Hydraulic Components, R & I- Upper Frame (G2)
SM07- 004- 042.00 Upper Hydraulic Components, R & I- Upper Frame (G3)
SM07- 004- 043.00 Upper Hydraulic Components, R & I- Two Winch Plumbing (w/Rexroth Motor)
SM07- 004- 044.00 Upper Hydraulic Components, R & I- Single Winch Plumbing (w/Rexroth Motor)
SM07- 004- 047.00 Upper Hydraulic Components, R & I- Single Winch Plumbing (w/Linde Motor)
SM07- 004- 048.00 Upper Hydraulic Components, R & I- Two Winch Plumbing (w/Linde Motor)
SM07- 004- 079.00 Upper Hydraulic Components, R & I (Upper Cab Floor)
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 056.00 Hydraulic Motor, Recondition- Winch w/Rexroth Motor (G1)
SM07- 006- 095.00 Winch Motor, Recondition- Winch w/Linde Motor (G2)
SM07- 006- 098.00 Winch Motor, R & I (Rexroth Motor)
SM07- 006- 099.00 Swing Motor, R & I
SM07- 006- 114.00 Winch Motor, R & I (Linde Motor)
SM07- 008- 014.00 Winch Counterbalance Valve, Recondition- Gresen (G1)
SM07- 008- 032.00 Control Valves, Recondition (Counterweight Removal)
SM07- 008- 048.00 Foot Control Valve, R & I- Boom Telescope (G1)
SM07- 008- 055.00 Controller Valve Assembly, R & I- Dual Axis (G1)
SM07- 008- 066.00 Control Valve, Recondition- Model V40 (Boom Hoist/Telescope/Swing)
SM07- 008- 067.00 Foot Control Valve, Recondition- Boom Telescope (G1)
SM07- 008- 076.00 Single Axis Control Valves, R & I (G1)
SM07- 008- 081.00 Control Valve, Recondition- Winch w/Model V56 (G1)
SM07- 008- 090.00 Winch Counterbalance Valve, R & I (w/Rexroth Motor)
SM07- 008- 107.00 Dual Axis Controller Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition
SM07- 008- 109.00 Telescope/Swing Control Valve, R & I- Model V40 Valve (G1)
SM07- 008- 110.00 Boom Hoist Control Valve, R & I- Model V40 Valve (G1)
SM07- 008- 111.00 Winch Control Valve, R & I
SM07- 008- 113.00 Boom Telescope Foot Control Valve, R & I (G2)
SM07- 008- 114.00 Boom Telescope Foot Pedal, Recondition (G2)
SM07- 008- 115.00 Swing Brake Pedal Valve, R & I
SM07- 008- 116.00 Dual Axis Controller Valve, R & I (G2)
SM07- 008- 117.00 Single Axis Controller Valve, R & I (G2)
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition- Sun Hydraulics (G2)
SM07- 008- 127.00 Winch Control Valve, Recondition- Parker VP170 Valve (G2)
SM07- 008- 129.00 Hyd Control Valve, Recondition- Parker VG20 (Boom Hoist/Telescope/Swing)
SM07- 008- 131.00 Pilot Oil Supply Valve, Recondition
SM07- 008- 158.00 Telescope/Swing Control Valve, R & I- Parker VG20 (G2)
SERVICE MANUAL 0116 KEYSHEET
HTC- 8650/8660 II Series 5 of 6
SM07- 008- 159.00 Boom Hoist Control Valve, R & I- Parker VG20 (G2)
SM07- 008- 160.00 Winch Counterbalance Valve, R & I (w/Linde Motor)
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 026- 003.00 Brake Treadle Valve, Recondition (Remote Steering)
SM07- 026- 013.00 Brake Treadle Valve, R & I (Remote Steering)
SM07- 029- 001.00 Swing Brake Actuator, R & I
SM07- 029- 002.00 Swing Brake Actuator, Recondition
AREA 09 TUBULAR BOOM, FLY, & JIB
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SM09- 001- 002.00 Repairing Damaged Tubular Booms, Flys, & Jibs
AREA 14 CAB & HOUSE ASSEMBLY
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SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
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SM17- 001- 036.00 Hydraulic Boom Inspection – Diamond Embossed
SM17- 001- 054.00 Four Section Boom, R & I (35.5’ – 110’ Full Power)
SM17- 001- 055.00 Four Section Boom, Recondition (35.5’ – 110’ Full Power)
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 026.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 027.00 Boom Telescope Counterbalance Valve, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 034.00 Boom Hoist Cylinder, R & I
SM17- 003- 035.00 Boom Hoist Counterbalance Valves, R & I
SM17- 009- 006.00 Four Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
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SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 003.00 Reeling Drum, R & I
SM18- 007- 004.00 Reeling Drum, Recondition
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recon.
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 002.00 Air Conditioning Hydraulic Drive Motor, R & I- Upper (G1)
SM18- 018- 003.00 Air Conditioning Hydraulic Drive Motor, Recondition- Upper (G1)
SM18- 018- 004.00 Air Conditioning Compressor, Recondition (Carrier And Upper)
SM18- 018- 006.00 Air Conditioning Compressor, R & I- Upper (G1)
SM18- 018- 012.00 Air Conditioning Compressor, R & I- Carrier (G1)
SM18- 018- 013.00 Air Conditioning Compressor, R & I- Upper (G2)
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I- Upper (G2)
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition- Upper (G2)
SM18- 018- 016.00 Air Conditioning Compressor, R & I- Carrier (G2)
SM18- 018- 017.00 Air Conditioning Compressor, R & I- Carrier (G3)
SM18- 018- 031.00 Air Conditioning Compressor, R & I – Carrier (G4)
