Description
Link Belt Crane RTC8040XL-2 Service Manual
Link Belt Crane RTC8040XL-2 Index:
RTC- 8050 II/8050XP II Series – Master Keysheet
(J6 Prefix On Crane Serial Number)
AREA 00 GENERAL INFORMATION
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SM00- 000- 000.00 How To Use This Manual, General Service Instructions, And Safety Procedures
AREA 01 RUBBER TIRE LOWER
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SM01- 002- 023.00 Front & Rear Axles, Recondition
SM01- 004- 010.00 Front Axle, R & I
SM01- 007- 012.00 Steer Cylinder, Recondition
SM01- 007- 018.00 Steer Cylinder, R & I
SM01- 010- 002.00 Steering Pump, Recondition
SM01- 010- 026.00 Power Steering Pump, R & I
SM01- 018- 047.00 Transmission, R & I (Funk)
SM01- 018- 048.00 Transmission, Recondition (Funk)
SM01- 018- 059.00 Transmission, R & I (Spicer)
SM01- 018- 060.00 Transmission, Recondition (Spicer)
SM01- 019- 025.00 Transmission Control Unit Diagnostic Manual (Funk Transmission)
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 029- 017.00 Rear Axle & Suspension, R & I
SM01- 039- 002.00 Vacuum Pressure Relief Valve, Recondition
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 004.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 009.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 029.00 Combination Steering Control Valve, R & I
SM01- 043- 030.00 Combination Steering Control Valve, Recondition
SM01- 043- 031.00 Outrigger Directional Control Valve, R & I (Generation 1)
SM01- 043- 032.00 Outrigger Function Control Valve, R & I
SM01- 043- 056.00 Outrigger Directional Control Valve, R & I (Generation 2)
SM01- 043- 062.00 Hydro- Gas Suspension Control Valve, R & I
SM01- 044- 018.00 Outrigger Lock Valve Cartridge, R & I
SM01- 045- 014.00 Outrigger Beam Cylinder, Recondition (Generation 1 – Hydraulic Technologies)
SM01- 045- 044.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 045- 050.00 Outrigger Beam Cylinder, Recondition (Generation 2 – Texas Hydraulics)
SM01- 046- 034.00 Jack Cylinder, Recondition
SM01- 046- 035.00 Jack Cylinder, R & I
SM01- 047- 034.00 Relief Valve, Recondition
SM01- 048- 028.00 Rotating Joint, R & I
SM01- 048- 029.00 Rotating Joint, Recondition
SM01- 050- 014.00 Remote Transmission Oil Cooler, R & I
SM01- 050- 025.00 Hydraulic Oil
SM01- 066- 027.00 Battery, R & I (Generation 1)
SM01- 066- 031.00 Battery, R & I (Generation 2)
SM01- 066- 038.00 Battery, R & I (Generation 3)
SM01- 066- 039.00 Battery, R & I (Generation 3)
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 071- 014.00 Engine Housing, R & I (CAT Engine)
SM01- 075- 015.00 Hydraulic Throttle Control Cylinder, Recondition (Cummins 6BT5.9 Engine)
SM01- 075- 045.00 Radiator & Transmission/Hydraulic Oil Coolers, R & I (Cummins 6BT5.9 Engine)
SM01- 075- 046.00 Hydraulic Throttle Control Cylinder, R & I (Cummins 6BT5.9 Engine)
SM01- 075- 047.00 Starter, R & I (Cummins 6BT5.9 Engine)
SM01- 075- 048.00 Alternator, R & I (Cummins 6BT5.9 Engine)
SM01- 075- 075.00 Starter, R & I
SM01- 075- 076.00 Starter, R & I
SM01- 075- 079.00 Radiator, CAC, TOC, & Surge Tank, R & I
SM01- 075- 080.00 Starter, R & I
SM01- 075- 081.00 Alternator, R & I
SM01- 075- 085.00 Alternator, R & I
SM01- 076- 031.00 Collector Ring, R & I
SM01- 076- 032.00 Collector Ring, Recondition (Generation 1 – 46 Ring)
SM01- 076- 047.00 Collector Ring, Recondition (Generation 2 – 43 Ring)
SM01- 076- 055.00 Collector Ring, Recondition (Generation 3 – 47 Ring)
SM01- 076- 072.00 Collector Ring, Recondition (Generation 4 – 50 Ring)
SM01- 076- 075.00 Collector Ring, Recondition (46 Ring)
SM01- 076- 076.00 Collector Ring, Recondition (38 Ring)
SM01- 076- 086.00 Collector Ring, Recondition (Generation 5 – 50 Ring)
SM01- 076- 092.00 Collector Ring, Recondition (53 Ring)
SM01- 076- 099.00 Collector Ring, Recondition (Generation 6 – 55 Ring)
SM01- 077- 019.00 Starter, R & I (CAT C6.6 Engine)
SM01- 077- 020.00 Alternator, R & I (C6.6 Engine)
SM01- 077- 025.00 Radiator & Charged Air & Hydraulic Oil Coolers, R & I (C6.6 Engine)
SM01- 078- 016.00 Axle Oscillation Lockout Manifold, R & I (Hydro- Gas Suspension)
SM01- 078- 017.00 Axle Oscillation Cylinder, R & I
SM01- 078- 018.00 Axle Oscillation Cylinder, Recondition
SM01- 078- 019.00 Axle Oscillation Accumulator, R & I (Hydro- Gas Suspension)
SM01- 078- 020.00 Axle Oscillation Accumulator, Recondition (Hydro- Gas Suspension)
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 078- 032.00 Axle Oscillation Lockout Valve, R & I
SM01- 079- 011.00 Lower Hydraulic Components, R & I (Suction, Pressure, & Return- Gen 1)
SM01- 079- 055.00 Lower Hydraulic Components, R & I (Suction, Pressure, & Return- Gen 2)
SM01- 079- 056.00 Lower Hydraulic Components, R & I (O.R., Steering, & Axle Oscillation- Gen 2)
SM01- 079- 084.00 Lower Hydraulic Components, R & I (O.R., Steering, & Axle Oscillation- Gen 3)
SM01- 080- 008.00 Pump Disconnect, Recondition (Spicer Transmission)
SM01- 080- 044.00 Main Hydraulic Pump, R & I- Cummins Engine
SM01- 080- 049.00 Pump Disconnect, R & I (Spicer Transmission)
SM01- 081- 009.00 Hydraulic Pump, Recondition (Tele/Swing/O.R.’s/Steer/Brakes)
SM01- 081- 014.00 Hydraulic Pump, Recondition (Cummins- Main or CAT- Boom Hoist & Winch)
SM01- 081- 049.00 2- Section Hydraulic Pump, R & I- CAT Engine (Boom Hoist & Winch)
SM01- 081- 050.00 2- Section Hydraulic Pump, R & I- CAT Engine (Tele/Swing/O.R.’s/Steer/Brakes)
AREA 03 UPPER REVOLVING FRAME
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SM03- 001- 070.00 Upper Revolving Frame And Turntable Bearing, R & I
SM03- 003- 014.00 Main Counterweight, R & I
AREA 04 VERTICAL SHAFTS
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SM04- 005- 022.00 Swing Brake Assembly, Recondition (Generation 1 – Mico)
SM04- 005- 031.00 Swing Brake, R & I (Generation 3 – Ausco)
SM04- 005- 035.00 Swing Brake, Recondition (Generation 3 – Ausco)
SM04- 010- 026.00 Swing Reduction Unit, R & I (Generation 1 & 3)
SM04- 010- 027.00 Swing Speed Reducer, Recondition (Generation 1 & 3)
SM04- 010- 032.00 Swing Reduction Unit And Brake, R & I (Generation 2 – w/Integral Brake)
SM04- 010- 033.00 Swing Reduction Unit And Brake, Recondition (Generation 2 – w/Integral Brake)
AREA 05 HORIZONTAL SHAFTS
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SM05- 006- 021.00 Winch, Troubleshooting (Generation 1 – Braden CH150A, 175A, 185A, CH230)
SM05- 006- 022.00 Winch, Recondition (Generation 1 – Braden CH150A, 175A, 185A, CH230)
SERVICE MANUAL 0116 KEYSHEET
RTC- 8050 II/8050XP II Series 3 of 5
SM05- 006- 023.00 Winch, R & I (Generation 1 – Braden CH150A, 175A, 185A, CH230)
SM05- 006- 025.00 Winch, Recondition (Generation 2 – Braden CH210)
SM05- 006- 026.00 Winch, Troubleshooting (Generation 2 – Braden CH210)
SM05- 006- 029.00 Winch, R & I (Generation 2 – Braden CH210)
SM05- 018- 002.00 Winch Roller, Recondition (Steel Roller)
SM05- 018- 003.00 Winch Roller, Recondition (Nylon Roller)
AREA 06 UPPER ENGINE
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SM06- 008- 009.00 Throttle Treadle, R & I (Electronic)
SM06- 008- 012.00 Throttle Pedal, R & I (Hydraulic)
SM06- 008- 013.00 Throttle Pedal, Recondition (Hydraulic)
SM06- 025- 020.00 Operator’s Cab Heater Core, R & I (w/o Air Conditioning)
SM06- 025- 021.00 Operator’s Cab A/C Coil & Heater Core, R & I (w/Air Conditioning)
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 029.00 Diesel Coolant Heater, R & I
SM06- 025- 039.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 041.00 Diesel Coolant Heater, R & I
SM06- 025- 042.00 Operator’s Cab Heater Core, R & I (w/o Air Conditioning)
SM06- 047- 000.00 Electrical System Wire Identification Code
SM06- 047- 113.00 Electrical System Schematic Diagram
AREA 07 HYDRAULIC POWER SUPPLY
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SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 000- 136.00 Hydraulic System Schematic Diagram
SM07- 001- 018.00 Piston Type Accumulator, Recondition
SM07- 001- 023.00 Carrier Brakes Accumulator, R & I
SM07- 001- 024.00 Pilot Control Accumulator, R & I
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 011.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 2)
SM07- 004- 039.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 3)
SM07- 004- 040.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – Generation 1)
SM07- 004- 041.00 Upper Hydraulic Components, R & I (Single Winch Plumbing)
SM07- 004- 061.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 4)
SM07- 004- 133.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – Generation 2)
SM07- 004- 134.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – G2)
SM07- 006- 034.00 Swing Motor, Recondition (Generation 1 – Von Ruden)
SM07- 006- 073.00 Hydraulic Motor, Recondition (Winch)
SM07- 006- 075.00 Swing Motor & Brake, R & I (Generation 1 – w/o Pressure Reducing Valve)
SM07- 006- 076.00 Two Speed Valve, Recondition (Winch Motor)
SM07- 006- 077.00 Winch Motor, R & I (Generation 1 – CH185A w/o Pressure Reducing Valve)
SM07- 006- 081.00 Swing Motor, Recondition (Generation 2 – Parker)
SM07- 006- 086.00 Winch Motor, R & I (Generation 2 – CH185A w/Pressure Reducing Valve)
SM07- 006- 096.00 Winch Motor, R & I (Generation 3 – CH210)
SM07- 006- 100.00 Swing Motor, R & I (Generation 2 – Parker)
SM07- 008- 014.00 Winch Counterbalance Valve, Recondition
SM07- 008- 037.00 Pressure Reducing Valve, Recondition (Winch Or Swing Circuit)
SM07- 008- 048.00 Foot Control Valve, R & I (Generation 1 – Boom Telescope)
SM07- 008- 055.00 Controller Valve Assembly, R & I
SM07- 008- 056.00 Controller Valve Assembly, Recondition (Comm- Intertech)
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition
SM07- 008- 066.00 Control Valve, Recondition (Gresen V40)
SM07- 008- 067.00 Foot Control Valve, Recondition (Generation 1 – Boom Telescope)
SM07- 008- 076.00 Single Axis Control Valves, R & I
SM07- 008- 077.00 Single Axis Control Valves, Recondition (Comm- Intertech)
SM07- 008- 079.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 1)
SM07- 008- 081.00 Control Valve, Recondition (Winch – Gresen V56)
SM07- 008- 091.00 Winch Counterbalance Valve, R & I (Winch w/o Pressure Reducing Valve)
SM07- 008- 092.00 Winch Pressure Reducing Valve, R & I
SM07- 008- 096.00 Winch Counterbalance Valve, R & I (Winch w/Pressure Reducing Valve)
SM07- 008- 107.00 Controller Valve, Recondition (Monson)
SM07- 008- 108.00 Single Axis Controller Valve, Recondition (Monson)
SM07- 008- 111.00 Winch Control Valve, R & I (Generation 1)
SM07- 008- 113.00 Boom Telescope Foot Control Valve, R & I (Gen 2 – Boom Telescope)
SM07- 008- 114.00 Boom Telescope Foot Control Valve, Recondition (Gen 2 – Boom Telescope)
SM07- 008- 118.00 Swing Brake Pedal Control Valve, Recondition
SM07- 008- 119.00 Pressure Reducing Valve, R & I (Steering)
SM07- 008- 127.00 Winch Control Valve, Recondition (Generation 2 – Parker VP170)
SM07- 008- 129.00 Hydraulic Control Valves, Recondition- Swing/Tele/Boom Hoist (Parker VG20)
SM07- 008- 131.00 Pilot Oil Supply Valve, Recondition
SM07- 008- 137.00 Swing Brake Pedal Valve, R & I
SM07- 008- 142.00 Accumulator Charging Valve, Recondition
SM07- 008- 146.00 Accumulator Charging Valve, R & I
SM07- 008- 157.00 Winch Control Valve, R & I (Generation 2)
SM07- 008- 190.00 Flow Divider Valve, Recon.
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 003.00 Steering Control Valve, Recondition (Generation 1 – Eaton Series 12)
SM07- 022- 011.00 Steering Column, R & I (Generation 1 – John Deere Column)
SM07- 022- 012.00 Steering Column, Recondition (John Deere)
SM07- 022- 013.00 Power Steering Control Valve, R & I (Generation 1 – w/John Deere Column)
SM07- 022- 018.00 Emergency Steer Accumulator, R & I
SM07- 022- 022.00 Steering Control Valve, Recondition (Generation 2 – Eaton Series 10)
SM07- 022- 023.00 Steering Control Valve, R & I (Generation 2 – w/RR- TCI Column)
SM07- 022- 025.00 Steering Column, R & I (Generation 2 – RR- TCI Column)
SM07- 022- 027.00 Priority Flow Control Valve, R & I (Emergency Steering)
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 026- 010.00 Brake Treadle Valve, R & I
SM07- 029- 001.00 Swing Brake Actuator, R & I
SM07- 029- 002.00 Swing Brake Actuator, Recondition
AREA 09 TUBULAR BOOM, FLY, & JIB
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SM09- 001- 002.00 Repairing Damaged Tubular Booms, Flys, & Jibs
AREA 14 CAB & HOUSE ASSEMBLY
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SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
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SM17- 001- 036.00 Hydraulic Boom Inspection
SM17- 001- 054.00 Four Section Boom, R & I
SM17- 001- 055.00 Four Section Boom, Recondition (35.5’ – 110’ Full Power)
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 026.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 027.00 Boom Telescope Counterbalance Valve, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 034.00 Boom Hoist Cylinder, R & I
SM17- 003- 035.00 Boom Hoist Counterbalance Valves, R & I
SM17- 009- 006.00 Four Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
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SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SERVICE MANUAL 0116 KEYSHEET
RTC- 8050 II/8050XP II Series 5 of 5
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 004.00 Reeling Drum, Recondition
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recon.
SM18- 007- 030.00 Reeling Drum, R & I
SM18- 017- 005.00 Carrier Winch Valve Controller, Recondition
SM18- 017- 007.00 Carrier Winch Control Valve, R & I
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 002.00 Air Conditioning Hydraulic Drive Motor, R & I (Generation 1)
SM18- 018- 003.00 Air Conditioning Hydraulic Drive Motor, Recondition (Generation 1)
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 006.00 Air Conditioning Compressor, R & I (Generation 1)
SM18- 018- 013.00 Air Conditioning Compressor, R & I (Generation 2)
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I (Generation 2)
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition (Generation 2)
