Description
Link Belt Crane RTC8065CE-2 Service Manual
Link Belt Crane RTC8065CE-2 Index:
RTC- 8065/8065CE/8065XP II Series – Master Keysheet
(J9 Prefix On Crane Serial Number)
AREA 00 GENERAL INFORMATION
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SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
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SM01- 002- 020.00 Front Axle, R & I
SM01- 002- 021.00 Front Axle, Recon.
SM01- 002- 022.00 Front & Rear Differential Lock Axle Assy, Recon.
SM01- 002- 023.00 Front & Rear Axles, Recondition
SM01- 002- 024.00 Front Axle, R & I
SM01- 004- 015.00 Front Axle, R & I
SM01- 006- 016.00 Power Steering Valve, R & I
SM01- 007- 015.00 Steer Cylinder Assy, R & I
SM01- 007- 028.00 Steer Cylinder, Recon.
SM01- 007- 029.00 Steer Cylinder, R & I
SM01- 007- 030.00 Steer Cylinder, Recondition
SM01- 018- 059.00 Transmission, R & I
SM01- 018- 060.00 Transmission, Recondition
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 029- 033.00 Rear Axle & Suspension, R & I
SM01- 030- 018.00 Park Brake Caliper And Actuator, R & I
Bleeding The Actuator
Adjusting The Caliper
Testing The Park Brake
SM01- 030- 019.00 Park Brake Caliper And Actuator, Recon
Brake Lining Replacement
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 009.00 Hydraulic Reservoir Filter, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 030.00 Combination Steering Control Valve, Recondition
SM01- 043- 049.00 Outrigger Directional Control Valve, R & I (Generation 1)
SM01- 043- 050.00 Outrigger Function Control Valve, R & I
SM01- 043- 051.00 Combination Steering Control Valve, R & I
SM01- 043- 052.00 Outrigger Directional Control Valve, R & I (Generation 2)
SM01- 043- 062.00 Hydro- Gas Suspension Control Valve, R & I
SM01- 044- 027.00 Outrigger Lock Valve Cartridge, R & I And Recondition
SM01- 045- 055.00 Outrigger Beam Cylinder, Recondition
SM01- 045- 061.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 046- 034.00 Jack Cylinder, Recondition
SM01- 046- 047.00 Outrigger Jack Cylinder, R & I
SM01- 047- 034.00 Relief Valve, Recondition (Outriggers)
SM01- 048- 041.00 Rotating Joint, R & I
SM01- 048- 042.00 Rotating Joint, Recondition
SM01- 050- 014.00 Remote Transmission Oil Cooler, R & I
SM01- 066- 000.00 Electrical System Wire Identification Code
SM01- 066- 029.00 Battery, R & I
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 071- 010.00 Engine Housing, R & I (Generation 1)
SM01- 071- 011.00 Engine Housing, R & I (Generation 2)
SM01- 076- 048.00 Collector Ring, R & I
SM01- 076- 049.00 Collector Ring, Recondition (44 Ring)
SM01- 076- 055.00 Collector Ring, Recondition (47 Ring)
SM01- 076- 072.00 Collector Ring, Recondition (50 Ring)
SM01- 076- 078.00 Collector Ring, Recondition (50 Ring)
SM01- 076- 092.00 Collector Ring, Recondition
SM01- 077- 016.00 Starter, R & I (3126B Engine)
SM01- 077- 017.00 Alternator, R & I (3126B Engine)
SM01- 077- 018.00 Radiator, Air & Hydraulic Oil Cooler, R & I (3126B Engine)
SM01- 077- 019.00 Starter, R & I (C6.6 Engine)
SM01- 077- 020.00 Alternator, R & I (C6.6 Engine)
SM01- 077- 022.00 Radiator, Air & Hydraulic Oil Cooler, R & I (C6.6 Engine)
SM01- 077- 035.00 Charged Air Cooler & Radiator, R & I
SM01- 078- 018.00 Oscillation Cylinder, Recondition
SM01- 078- 020.00 Axle Oscillation Accumulator, Recondition
SM01- 078- 024.00 Axle Oscillation Accumulator, R & I
SM01- 078- 025.00 Axle Oscillation Cylinder, R & I
SM01- 078- 026.00 Axle Oscillation Lockout Manifold, R & I
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 078- 038.00 Axle Oscillation Accumulator, Recondition – CE Model
SM01- 079- 041.00 Lower Hydraulic Components, R & I (O.R.’s, Steering, Axle Oscillation – Gen 1 )
SM01- 079- 043.00 Lower Hydraulic Components, R & I (O.R.’s, Steering, Axle Oscillation – Gen 2 )
SM01- 079- 044.00 Lower Hydraulic Components, R & I (Suction, Pressure & Return Lines)
SM01- 079- 068.00 Lower Hydraulic Components, R & I (Hydro- Gas Suspension)
SM01- 080- 008.00 Pump Disconnect, Recondition
SM01- 080- 049.00 Pump Disconnect, R & I
SM01- 081- 014.00 Hydraulic Pump, Recondition (Multiple Section Gear Type)
SM01- 081- 037.00 Hydraulic Pump, Recondition (Multiple Section Gear Type – Aluminum)
SM01- 081- 049.00 2- Section Hydraulic Pump, R & I (Boom Hoist & Winch)
SM01- 081- 050.00 2- Section Hydraulic Pump, R & I (Tele/Swing/O.R.’s/Steering/Carrier Brakes)
SM01- 081- 072.00 1- Section Gear Pump Assy, R & I
SM01- 081- 073.00 1- Section Gear Pump Assy, Recon. (Parker PGP610 Series)
AREA 03 UPPER REVOLVING FRAME
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SM03- 001- 074.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 018.00 Main Counterweight, R & I
AREA 04 VERTICAL SHAFTS
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SM04- 005- 031.00 Swing Brake, R & I (Generation 2 – Ausco)
SM04- 005- 035.00 Swing Brake, Recondition (Generation 2 – Ausco)
SM04- 010- 026.00 Swing Reduction Unit, R & I (Generation 2)
SM04- 010- 027.00 Swing Reduction Unit, Recondition (Generation 2)
SM04- 010- 033.00 Swing Reduction Unit W/Brake, Recondition (Generation 1)
SM04- 010- 037.00 Swing Reduction Unit And Brake, R & I (Generation 1)
AREA 05 HORIZONTAL SHAFTS
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SM05- 006- 020.00 Winch Troubleshooting
SM05- 006- 036.00 Winch Assembly, R & I
SM05- 006- 037.00 Winch, Recondition
SM05- 018- 008.00 Winch Roller, Recondition
AREA 06 UPPER ENGINE
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SM06- 008- 016.00 Throttle Pedal Assembly, R & I
SM06- 025- 021.00 Operator’s Cab A/C Coil And Heater Core, R & I
SERVICE MANUAL 0816 KEYSHEET
RTC- 8065/8065CE II Series 3 of 4
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 024.00 Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 025- 025.00 Operator’s Cab Heater Core, R & I (W/O Air Conditioning)
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 027.00 Diesel Coolant Heater, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
AREA 07 HYDRAULIC POWER SUPPLY
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SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 027.00 Pilot Control Accumulator, R & I
SM07- 001- 031.00 Carrier Brakes Accumulators, R & I
SM07- 001- 032.00 Accumulator, Recondition (Emergency Steering)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 012.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – w/Rexroth Motor)
SM07- 004- 013.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – w/Rexroth Motor)
SM07- 004- 014.00 Upper Hydraulic Components, R & I (Upper Frame)
SM07- 004- 053.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – w/Linde Motor)
SM07- 004- 054.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – w/Linde Motor)
SM07- 004- 071.00 Upper Hydraulic Components, R & I (Single Winch Plumbing) – CE Model
SM07- 004- 072.00 Upper Hydraulic Components, R & I (Two Winch Plumbing) – CE Model
SM07- 004- 074.00 Upper Hydraulic Components, R & I (Upper Frame) – CE Model
SM07- 006- 056.00 Hydraulic Motor, Recondition (Generation 1 – Winch w/Rexroth Motor)
SM07- 006- 081.00 Swing Motor, Recondition
SM07- 006- 095.00 Winch Motor, Recondition (Generation 2 – Linde Motor)
SM07- 006- 105.00 Swing Motor, R & I
SM07- 006- 110.00 Winch Motor, R & I (Rexroth Motor)
SM07- 006- 117.00 Winch Motor, R & I (Linde Motor)
SM07- 008- 014.00 Winch Counterbalance Valve, Recondition (w/Rexroth Motor)
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition
SM07- 008- 090.00 Winch Counterbalance Valve, R & I (w/Rexroth Motor)
SM07- 008- 107.00 Dual Axis Controller Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition
SM07- 008- 114.00 Boom Telescope Foot Pedal, Recondition
SM07- 008- 116.00 Dual Axis Controller Valve, R & I
SM07- 008- 117.00 Single Axis Controller Valve, R & I
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition (w/Linde Motor)
SM07- 008- 126.00 Winch Control Valve, R & I
SM07- 008- 127.00 Winch Control Valve, Recondition
SM07- 008- 128.00 Pilot Oil Supply Valve, Recondition
SM07- 008- 129.00 Hydraulic Control Valve, Recondition (Boom Hoist, Telescope/Swing)
SM07- 008- 136.00 Boom Telescope Foot Pedal Control Valve, R & I
SM07- 008- 141.00 Accumulator Charging Valve, R & I (Carrier Brakes)
SM07- 008- 142.00 Accumulator Charging Valve, Recondition (Carrier Brakes)
SM07- 008- 144.00 Boom Hoist Control Valve, R & I
SM07- 008- 145.00 Swing/Telescope Control Valve, R & I
SM07- 008- 149.00 Swing Brake Pedal Valve, R & I
SM07- 008- 162.00 Winch Counterbalance Valve, R & I (w/Linde Motor)
SM07- 008- 179.00 Winch Control Valve, R & I (One or Two Winches) – CE Model
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 022.00 Steering Control Valve, Recondition
SM07- 022- 023.00 Steering Control Valve, R & I
SM07- 022- 025.00 Steering Column, R & I
SM07- 022- 026.00 Priority Flow Control Valve, R & I (Emergency Steering)
SM07- 022- 028.00 Accumulator, R & I (Emergency Steering)
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 026- 012.00 Brake Treadle Valve, R & I
AREA 09 TUBULAR BOOM
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SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 14 CAB & HOUSE ASSEMBLY
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SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
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SM17- 001- 053.00 Hydraulic Boom Inspection
SM17- 001- 063.00 Four Section Boom, R & I
SM17- 001- 065.00 Four Section Boom, Recondition
SM17- 001- 097.00 Four Section Boom, Recondition
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 060.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 061.00 Boom Telescope Counterbalance Valve, R & I
SM17- 002- 062.00 Boom Telescope Mechanism, Recondition
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 040.00 Boom Hoist Counterbalance Valve, R & I
SM17- 003- 041.00 Boom Hoist Cylinder, R & I
SM17- 009- 004.00 Five Sheave Head Machinery, Recondition
SM17- 009- 006.00 Four Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
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SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane Systems Schematics
SM18- 007- 004.00 Reeling Drum, Recondition
SM18- 007- 006.00 Reeling Drum, R & I
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recon.
SM18- 007- 019.00 Reeling Drum, R & I
SM18- 018- 001.00 Air Conditioning Service Instructions
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 013.00 Air Conditioning Compressor, R & I
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition