Link Belt E30 Articulated Truck Shop Manual

Link Belt E30 Articulated Truck Shop Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 328

File Size: 3.66 MB (Speed Download Link)

Brand: Link Belt

Model: E30 Articulated Truck

Type of Document: Shop Manual

Category: PDF

$ 40

Link Belt E30 Articulated Truck Shop Manual

Link Belt E30 Articulated Truck Index:

GENERAL INFORMATION (Specification)
- General Information (E30 Ejector)
- Contents
- Specifications
ENGINE
- Engine and Mounting
  - Description
  - Removal
  - Disassembly
  - Inspection
  - Assembly
  - Installation
  - Maintenance
  - Oil Level Check
- Induction System
  - Description and Operation
  - Maintenance
  - Exploded view of a Air Cleaner
  - Disassembly
  - Cleaning Methods
  - Recommendations
- Cooling System
  - Description
  - Operation
  - Preventative Maintenance
  - Cleaning the Cooling System
  - Recommended Coolants
  - Antifreeze Table (Gal/Fahrenheit)
  - Antifreeze Table (Litres/Celsius)
  - Diagnosis Chart
  - Radiator and Mounting
  - Removal
  - Exploded view of Radiator Assembly
  - Disassembly
  - Inspection
  - Assembly
  - Installation
  - Cleaning
  - Servicing – Special Torque Specifications
  - Coolant Fill Instructions
- Transmission Oil Cooler
  - Description and Operation
  - Removal
  - Cleaning and Disassembly
  - Assembly
  - Installation
  - Service Tools
- Hydraulic Oil Cooler
  - Description and Operation
  - Removal
  - Cleaning and Inspection
  - Installation
  - Maintenance
AXLES, WHEELS AND TIRES
- Drive Lines
  - Description
  - Removal
  - Disassembly
  - Inspection
  - Assembly
  - Installation
  - Maintenance
  - Slip Joints
  - Periodic Inspection
  - Service Tools
  - Special Torque Specifications
  - Diagnosis Chart
- Differential
  - Description
  - Limited Slip Assembly
  - Operation
  - Removal
  - Exploded view of a Front and Rear Differential
  - Installation
  - Disassembly
  - Inspection
  - Assembly
  - Gleason Gear Tooth System
  - Differential Diagnosis
  - Special Torque Specifications
  - Diagnosis Chart
- Inter Axle Differential
  - Description
  - Removal and Installation
  - Installation
  - Exploded view of a Center Differential, Standard Type, Limited Slip Type
  - Disassembly
  - Inspection
  - Assembly
  - Gleason Gear Tooth System
  - Differential Diagnosis
  - Diagnosis Chart
  - Special Torque Specifications
- Front Axle
  - Operation
  - Removal and Disassembly
  - Inspection
  - Assembly and Installation
  - Maintenance
  - Axle Diagnosis
  - Diagnosis Chart
  - Special Torque Specifications
- Intermediate Axle
  - Removal
  - Disassembly
  - Inspection
  - Assembly
  - Axle Diagnosis
  - Maintenance
  - Rear Axle
  - Disassembly of Intermediate Axle
  - Disassembly of Rear Axle
- Wheel Brake
  - Description and Operation
  - General Inspection
  - Exploded View of a Typical Brake Head
  - Brake Pad Removal and Installation
  - Brake Removal and Disassembly
  - Assembly
  - Installation
  - Bleeding
  - Maintenance
  - Special Torque Specifications
- Wheel Rim and Tire
  - Description and Operation
  - Preparation for Servicing
  - Removing Tire and Rim Assembly from Machine
  - Dismounting Tire from Rim
  - Inspection
  - Mounting Tire on Rim
  - Mounting Tire and Rim Assembly on Machine
  - Tire Inflation
  - Tire and Wheel Rim Maintenance
  - Tire Care
  - Maintenance
  - Tubeless Tire Leak Diagnosis
  - Tire Inflation Pressures – General
  - Special Torque Specifications
  - Outline
  - Inflation Procedure
  - Special Tool
  - Special Torque Specifications
TRANSMISSION
- Transmission and Mounting
  - Description
  - Removal
  - Disassembly
  - Inspection
  - Assembly
  - Installation
  - Maintenance
  - Special Torque Specifications
FORE BODY AND CAB
- Front Suspension
  - Description
  - Removal
  - Disassembly
  - Assembly
  - Installation
- Hydraulic Oil Tank
  - Description
  - Removal
  - Installation
  - Exploded view of the Diffuser Assembly
  - Exploded view of the Filter Assembly
- Fuel Tank
  - Description
  - Operation
  - Removal
  - Installation
  - Maintenance
  - Exploded view of Filler Cap
- Front Suspension Charging
  - Suspension Cylinders Charging Procedure
- Articulation Oscillation Pivot
  - Removal
  - Assembly
  - Assembly Steering Ram Pivot
  - Assembly of Slew Bearing
  - Inspection
  - Maintenance
- Hood and Fenders
  - Removal
  - Installation
  - Maintenance
- Wheel Arches
  - Removal
  - Installation
  - Maintenance
- Cab and Mounting
  - Description
  - Removal
  - Assembly of the Cab Fig. 1b
  - Assembly of the Cab Fig. 1c
  - Cab Fixing Positions Fig. 2
- Battery Box and Mounting
  - Removal
  - Charging the Battery
  - Installation
- Heater/Air Conditioning
  - Exploded View, Internal Section of Heater/AC Combined Unit
  - Description
  - Maintenance
- Drivers Seat
  - Grammar Cab Seat
  - Auxilary Cab Seat
- Exhaust System
  - Removal
  - Installation
REAR BODY
- Ejector Plate Maintenance
  - Description
  - Adjustment
  - Top Roller Assembly Headboard Fig. 3
  - Bottom Roller Assembly Headboard is non-adjustable Fig. 4
  - Maintenance
  - Fault Finding
  - Special Torque Specifications
- Tailgate and Maintenance
  - Description
  - Removal
  - Assembly
  - Maintenance
HYDRAULIC PLANT
- Hydraulic Pressure Adjustment
  - Description
  - Main Hydraulic Circuit (E30 Ejector)
- Main Hydraulic Pump
  - Removal
  - Installation
  - Maintenance
- Pilot Operated Spool Valve
  - Removal
  - Assembly
- Pilot Operated Spool Valve 6:3a
  - Removal
  - Assembly
- Steering System
  - Description
  - Filling and Bleeding the Steering System
  - Maintenance
- Pressure Filter 6:4a
  - Description
  - Operation
  - Maintenance
  - Special Torque Specifications
- Steering Valve 6:4b
  - Description
  - Operation
  - Removal
  - Disassembly
  - Exploded View of a Steering Valve
  - Inspection
  - Assembly
  - Installation
  - Filling and Bleeding the Steering System
  - Special Torque Specifications
  - Special Tool
  - Condition, Reason, Remedy
- Steering Cylinder 6:4c
  - Description
  - Operation
  - Removal
  - Disassembly
  - Inspection
  - Assembly
  - Installation
  - Maintenance
  - Special Tools – Special Torque Specifications
- Steering Flow Amp 6:4d
  - Removal
  - Assembly
  - Maintenance
- Service Brake
  - Description and Operation
  - Removal
  - Assembly
- Pressure Reducing Valve and Accumulator
  - Removal
  - Maintenance
  - Service Brake Accumulator
  - Removal
  - Maintenance
  - Park Brake Lever Accumulator
  - Removal
  - Maintenance
- Park Brake
  - Removal
  - Installation
  - Assembly of Brake Disc
  - Removal
  - Installation
  - Latest Style of Park Brake Assembly fitted to front of Intermediate Axle
ELECTRICAL PLANT
- Circuit Diagrams
  - E30 Ejector Cab Seat Harness
  - E30 Ejector Cab Harness A
  - E30 Ejector Rear Lighting Harness
  - E30 Ejector 14 Pole Link Over
  - E30 Ejector Steering Column (37) NEW Harness
  - E30 Ejector Steering Column (16) NEW Harness
  - E30 Ejector Roof Harness
  - E30 Ejector NEW ZF Cab Harness
  - E30 Ejector NEW Dash and ZF Harness
  - E30 Ejector Steering Column (37) NEW Harness
  - Wiring Diagram for Heater – Air Conditioning System with Radiator Mount Condenser
- Alternator
  - Removal
  - Installation
- Starter Motor
  - Removal
  - Installation
- Electrical Switches and Sensors
  - Description
  - Internal view of the E30 Cab showing Instrument Layout
  - Digital Display
- Lighting
  - Front Head Lights
  - Rear Brake/Indicator/Tail Light
- CCTV
  - Description
  - Removal
  - Installation
  - Maintenance
  - Fault Finding
  - Mounting position of CCTV Camera
  - Circuit Diagram for CCTV System
- Radio/Cassette
  - Wiring Diagram (RM9624)
  - Description
  - Removal
  - Installation
  - Maintenance
  - Blocking Diode (RM9624)
  - Installation
  - Specifications
- Speakers
  - Wiring Diagram
  - Description
  - Removal
  - Installation
  - Specifications
MISCELLANEOUS
- Lubrication System
  - Daily/Weekly
  - Monthly/3 Monthly
  - 6 Monthly/Annually
  - Lubrication and Miscellaneous Servicing
  - Lubrication and Service Chart
  - Miscellaneous Servicing Information
  - Every 10 Hours of Operation (Daily)
  - After First 100 Hours of Operating New or Rebuilt Components
  - Every 250 Hours of Operation (Monthly)
  - Every 1000 Hours of Operation (6 Months)
  - Every 2250 Hours of Operation (Annually)
  - Engines and Transmissions
  - Recommended Lubricants
  - Lubricant Grade Selection Guide at Ambient (Start Up) Temperature
  - Notes on Recommended Lubricants and Lubricant Grade Selection Tables
- Axle Bolt and Nut Torque Specification
  - Torque Limits In Nm (Ibf ft)
  - Metric ISO Thread DIN 13
  - Special Torque Specifications
- Standard Bolt and Nut Torque Specification
  - Recommended Maximum Torques (Imperial) +/- 10%
- Unit Storage
  - General
  - Temporary Storage
  - Extended Storage – Under Six Months
  - Extended Storage – Over Six Months
  - Removal from Extended Storage