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Manitou 160 ATJ ST5 S2 SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
00. GENERAL AND SAFETY CHARACTERISTICS 10
00.1. FOREWORD…………………………………………………………………………………………………………………. 10
00.2. WORK DURING THE WARRANTY PERIOD ……………………………………………………………….. 10
00.3. LIST OF SUPPLIER DOCUMENTATION ……………………………………………………………………… 10
00.4. SAFETY………………………………………………………………………………………………………………………… 11
00.4.1 Maintenance rules……………………………………………………………………………………………………………… 11
00.5. MACHINE SERVICE OPERATIONS…………………………………………………………………………….. 14
00.5.1 Maintenance position ………………………………………………………………………………………………………….14
00.5.2 Preparation and safety instructions…………………………………………………………………………………………14
00.6. CHARACTERISTICS AND SPECIFICATIONS …………………………………………………………….. 14
00.6.1 Technical Datasheet (160 ATJ 4RD ST5 S2 – 160 ATJ RC 4RD ST5 S2) …………………………………………14
00.6.2 Machine Dimensions (160 ATJ 4RD ST5 S2 – 160 ATJ RC 4RD ST5 S2) ………………………………………..19
00.6.3 Technical Data Sheet (180 ATJ 4RD ST5 S2 – 180 ATJ RC 4RD ST5 S2) ………………………………………..21
00.6.4 Machine Dimensions (180 ATJ 4RD ST5 S2 – 180 ATJ RC 4RD ST5 S2) ………………………………………..25
00.6.5 Lubricants and Fuel…………………………………………………………………………………………………………….27
00.7. REFERENCE INFORMATION………………………………………………………………………………………. 28
00.7.1 Explanation of symbols………………………………………………………………………………………………………..28
00.7.2 List of abbreviations ……………………………………………………………………………………………………………28
00.7.3 Standard tightening torques ………………………………………………………………………………………………….30
00.7.4 Metric – imperial unit conversion …………………………………………………………………………………………….32
10. ENGINE 34
10.1. CHARACTERISTICS AND SPECIFICATIONS …………………………………………………………….. 34
10.1.1 Supplier Documentation ………………………………………………………………………………………………………34
10.1.2 Specifications of the D1105-E4B engine ………………………………………………………………………………….34
10.2. LOCATION……………………………………………………………………………………………………………………. 35
10.2.1 Location of engine components……………………………………………………………………………………………..35
10.2.2 Location of Diesel Fuel Circuit Components ……………………………………………………………………………..36
10.3. CONTROL AND ADJUSTMENT…………………………………………………………………………………… 37
10.3.1 Engine Tightening Torques …………………………………………………………………………………………………..37
10.3.2 Engine Speed Block Adjustment ……………………………………………………………………………………………37
10.3.3 Adjust the alternator belt tension ……………………………………………………………………………………………38 AND MORE