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Mitsubishi FD40N Forklift Service Manual (99739-57300)

Format: PDF (Printable Document)

File Language: English

File Pages: 4244

File Size: 619.77 MB (Speed Download Link)

File Count: 102 PDF files

Brand: Mitsubishi

Model: FD40N

Equipment Type: Forklift

Book No: 99739-57300

Serial No: EF12B-00011

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD40N Forklift Service Manual (99739-57300)

This FD40N is a diesel counterbalance truck you'll see loading trailers, working docks, and living in yards. The service manual is what I pull when a truck is out of warranty and I've got to justify every repair on paper: fault codes, pressure checks, teardown and reassembly. If you're trying to keep an FD40N compliant with service intervals and fix it by the book, this is the document you'd use.

What this manual helps you do

  • Diagnose hydraulic issues by checking pressures, valve function, and cylinder performance on the FD40N.
  • Trace electrical problems using wiring diagrams for lights, switches, sensors, and engine management.
  • Follow step-by-step procedures to remove, inspect, and reinstall the diesel engine and power train components.
  • Rebuild or replace axle, brake, and steering components with correct sequences and adjustment methods.
  • Set and verify service data like clearances, adjustments, and test points during planned maintenance or overhaul.

Who this is for

This is for plant or warehouse maintenance techs, dealer technicians, independent forklift shops, and rental fleet mechanics working on Mitsubishi FD40N trucks in the EF12B-00011 serial range and similar variants. If you just need operating instructions or daily checks, you want the operator's handbook instead, not this manual.

FAQ

Q: What format is it in, and can I search it or read wiring diagrams clearly?

A: It's a multi-file PDF set, split by section, with a real text layer, so you can search and zoom in on wiring and hydraulic diagrams.

Q: How do I know it matches my truck?

A: It is written for the Mitsubishi FD40N with serial coverage starting at EF12B-00011; if your data plate is FD40N and in that range, this is the right manual family.

Q: Is this the right document if I'm planning in-house repairs and PMs?

A: Yes, this is the workshop-level service manual, meant for fault finding, teardown, and scheduled maintenance, not just basic operation.

Bottom line: If you're maintaining or repairing an FD40N in that serial range, this is the correct service manual. If your truck is a different model prefix or class, it isn't.

Models covered by this manual

Mitsubishi publication 99739-57300 is the factory service manual for the FD40N, serial range EF12B-00011. The same publication covers 2 further forklift models: FD45N, FD55N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99739-1E110
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLER
    • 05_POWER TRAIN
    • 06_POWERSHIFT TRANSMISSION
    • 07_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 08_REAR AXLE
    • 09_BRAKE SYSTEM
    • 10_STEERING SYSTEM
    • 11_HYDRAULIC SYSTEM
    • 12_MAST AND FORKS
    • 13_SERVICE DATA
  • Chassis and Mast (99739-1E120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Mast and Forks
    • Mast and Forks
    • Service Data
  • Chassis and Mast (99739-5E110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – S6S Diesel (99739-12100)
    • Foreword
    • General Information
    • Service Data
    • Service Tools
    • Overhaul Instructions
    • Disassembly of Basic Engine
    • Inspection and Repair of Basic Engine
    • Assembly of Basic Engine
    • Fuel System
    • Lubrication System
    • Cooling System
    • Inlet and Exhaust System
    • Electrical System
    • Adjustment and Operation
  • Chassis and Mast (99739-57110)
    • Foreword
    • General Information
    • Electrical System
    • Powershift Transmission
    • Brake System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Châssis et mât (99739-57200)
    • PREFACE
    • INFORMATIONS GENERALES
    • CIRCUIT DE REFROIDISSEMENT
    • CIRCUIT ELECTRIQUE
    • Plans des Circuits
    • MOTOPROPULSEUR
    • GROUPE MOTOPROPULSEUR
    • TRANSMISSION AUTOMATIQUE
    • ESSIEU AVANT ET DIFFERENTIEL DE DEMULTIPLICATION
    • ESSIEU ARRIERE
    • SYSTEME DE FREINAGE
    • CIRCUIT DE DIRECTION
    • CIRCUIT HYDRAULIQUE
    • MAT ET FOURCHE
    • DONNEES TECHNIQUES
  • Fahrgestell, Hubgerüst (99739-57300)
    • Vorwort
    • Allgemeine Informationen
    • Kühlsystem
    • Elektrisches System
    • Elektrische Schaltpläne
    • Steuerungen
    • Antriebsstrang
    • Lastschaltgetriebe
    • Vorderachse und Untersetzungsdifferentail
    • Hinterachse
    • Bremssystem
    • Lenksystem
    • Hydrauliksystem
    • Hubgerüst und Gabeln
    • Servicedaten

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