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Mitsubishi FG20K FC Forklift Service Manual (99719-53120)

Format: PDF (Printable Document)

File Language: English

File Pages: 500

File Size: 33.45 MB (Speed Download Link)

File Count: 42 PDF files

Brand: Mitsubishi

Model: FG20K FC

Equipment Type: Forklift

Book No: 99719-53120

Serial No: EF17B-15001-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG20K FC Forklift Service Manual (99719-53120)

This FG20K FC is a small LPG cushion-tire counterbalance truck, the kind that lives on docks and in tight warehouse aisles pulling pallets off trailers all day. Around my shop, this service manual comes out when a truck is down in the aisle and you need hard data, not guesses, to get it back before the next wave hits. It's the workshop book: you use it when you're chasing a drive issue, a hydraulic problem, or an engine fault and you need specs and step-by-step procedures.

What this manual helps you do

  • Trace LPG engine problems, check systems, and follow teardown and reassembly steps for the FG20K FC powertrain
  • Diagnose and repair the automatic transmission, differential, and drive axle to stop slipping, noise, or no-drive complaints
  • Check, adjust, and rebuild steering, service brakes, and parking brake so the truck tracks straight and stops right
  • Pressure-test and troubleshoot the hydraulic system, then rebuild or replace pumps, valves, tilt and lift components, mast, and carriage parts
  • Read and follow wiring diagrams to diagnose charging, starting, and electrical faults when the truck won't crank or keeps blowing fuses

Who this is for

This is for a warehouse or plant maintenance tech, dealer tech, independent forklift shop, or rental fleet mechanic keeping FG20K FC trucks alive between shifts. If you just need operating instructions or daily checks, you want the operator's handbook instead, not this manual.

FAQ

Q: What format is it in, and can I search it?

A: It's a multi-file PDF set, split by section. It's a scanned image manual, so you can zoom and print, but you can't text-search it.

Q: Will this cover my truck's serial number?

A: It's written for FG20K FC trucks in the EF17B-15001 and up range. If your plate shows that prefix and a higher number, you're in the right place.

Q: Is this the right document for general maintenance and repairs?

A: Yes, this is the full service manual for shop-level diagnostics and repairs, not a parts book and not an operator's manual.

Bottom line: If you're wrenching on an FG20K FC with an EF17B-15001-up serial, this is the right service manual. If your model or serial don't match, skip it.

Models covered by this manual

Mitsubishi publication 99719-53120 is the factory service manual for the FG20K FC, serial range EF17B-15001-up. The same publication covers 11 further forklift models: FD15K FC, FD18K FC, FD20K FC, FD25K FC, FD30K FC, FD35K FC, FG15K FC, FG18K FC, FG25K FC, FG30K FC, FG35K FC. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-53120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Contents
    • Schematic SEBN0001-01 Michel Cabin

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