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Mitsubishi FGC45K STC Forklift Service Manual (99739-7D100)

Format: PDF (Printable Document)

File Language: English

File Pages: 2684

File Size: 139.39 MB (Speed Download Link)

File Count: 100 PDF files

Brand: Mitsubishi

Model: FGC45K STC

Equipment Type: Forklift

Book No: 99739-7D100

Serial No: AF87B-10011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FGC45K STC Forklift Service Manual (99739-7D100)

On a real shift this FGC45K STC is the LPG counterbalance you're yanking out of a dock door or aisle when it throws a code or loses drive. The service manual is what you open when you need to stop guessing and actually fix the thing: pull the mast, sort a no-start, chase a hydraulic leak, or clean up an electrical gremlin. Around my shop, this is what's on the laptop when a truck is down and the supervisor wants it back before the next inbound wave hits.

What this manual helps you do

  • Diagnose no-start, no-move, or power loss by tracing fuel, ignition, and transmission checks step by step
  • Check, adjust, and replace brake, steering, and axle components so the truck tracks straight and stops right
  • Follow wiring diagrams to track shorts, open circuits, bad grounds, and sensor issues in the electrical system
  • Rebuild or replace hydraulic valves, cylinders, and hoses and then pressure-test and set system adjustments
  • Set and verify tune, timing, and other engine-related settings for the LPG powertrain on the FGC45K STC

Who this is for

This is for a warehouse or plant maintenance tech, dealer tech, independent forklift shop, or rental fleet mechanic who is actually wrenching on an FGC45K STC with serial AF87B-10011 and up. If you just need how to drive it or what the levers do, you want the operator's handbook, not this.

FAQ

Q: What format is it in, and can I search it and read the wiring diagrams?

A: It's a multi-file PDF set, split by section, with a real text layer. You can search it and zoom in on schematics and wiring without them turning to mush.

Q: Will this cover my exact truck?

A: It's written for the Mitsubishi FGC45K STC with serials AF87B-10011 and up. If your tag shows a different model or earlier serial, ask for that specific manual.

Q: Is this the right document if I'm doing my own repairs?

A: Yes, this is the workshop service manual, meant for teardown, diagnostics, and adjustments, not parts ordering or operator training.

Bottom line: If you're responsible for keeping an FGC45K STC with that serial range running, this is the right manual. If your truck isn't that model or range, it's the wrong one.

Models covered by this manual

Mitsubishi publication 99739-7D100 is the factory service manual for the FGC45K STC, serial range AF87B-10011-up. The same publication covers 9 further forklift models: FGC35K, FGC40K, FGC40K STC, FGC45K C, FGC55K, FGC55K STC, FGC60K, FGC70K, FGC70K STC. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99739-7D100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast And Forks
    • Service Data
    • How To Read Circuit Diagrams
    • Circuit Diagrams
    • Engine Schematic
  • Chassis and Mast (99739-70130)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Service Data
  • Chassis and Mast (99739-72100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Transmission
    • Front Axle
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99739-72110
    • Chassis and Mast: Foreword
    • Chassis, Mast: General Information
    • Chassis and Mast: Cooling System
    • Chassis, Mast: Electrical System
    • Chassis and Mast: Power Train
    • Chassis, Mast: Powershift Transmission
    • Chassis and Mast: Front Axle and Reduction Differential
    • Chassis, Mast: Rear Axle
    • Chassis and Mast: Brake System
    • Chassis, Mast: Steering System
    • Chassis and Mast: Hydraulic System
    • Chassis, Mast: Mast and Forks
    • Chassis and Mast: Service Data
    • Chassis, Mast: How to Read Circuit Diagrams
  • Engine – GM 4.3L (G6) Gasoline (99789-74120)
    • Foreword
    • Determining When to Overhaul the Engine
    • Engine Replacement
    • Specifications
    • Major Nuts and Bolts Tightening Torque
    • Sealers, Adhesives, and Lubricants
    • Use of RTV and Anaerobic Sealer (Gasket Eliminator)
    • Diagnostic Information and Procedures
    • Valve Train Diagnosis (Noise Diagnosis)
    • Mechanical
    • Electrical Throttle and Governor Control System
    • ECU Error Code Description
    • Ignition System and Distributor
    • Alternator and V-Belt
    • Starter Motor
    • Fuel System – Gasoline
    • Fuel System – LP
    • Special Tools and Equipment
  • Engine – GM 4.3L (G6) LPG Fuel System Supplement (99789-74122)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • LPG System Diagnosis
    • LPG Symptom Diagnostics
    • Diagnostic Scan Tool
    • Wiring Schematic
    • Electrical Schematic
    • Wiring Harness Repair
    • Diagnostic Trouble Codes
    • Servicing the Fuel System
    • LPG Parts Diagram
    • Appendix
  • LPG Fuel Supplement (99789-74133)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • Fuel System Diagnosis
    • Diagnostic Scan Tool (DST)
    • Engine Wire Harness Repair
    • Diagnostic Trouble Codes (DTCs)
    • Definitions & Parts Illustration
    • Wiring Schematic

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