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National Crane 900A Boom Truck Operator Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 352

File Size: 23.23 MB (Speed Download Link)

File Count: 2 PDF files

Brand: National Crane

Model: 900A

Equipment Type: Boom Truck

Book No: CTRL031-03

Manuals Included: 2 separate publications

Type of Document: Operator Manual

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: ,

$ 45

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National Crane 900A Boom Truck Operator Manual

A National Crane 900A is a telescopic boom crane mounted on a truck chassis. It gets used for pick-and-place lifting on job sites where a full-size mobile crane would be overkill. If a used 900A just arrived without the book in the cab, or a relief operator is taking over, this is the manual that goes back in the cab.

What this manual helps you do

  • Learn the controls and instruments before the first lift.
  • Follow the safety rules and the inspection routine at the start of a shift.
  • Set up the crane on outriggers in the right sequence.
  • Plan lifts with the boom and winch, using the load charts and anti-two block information.
  • Read the section on the personnel basket boom application before any basket work.

Who this is for

A rental or hire company fleet manager can keep it on file for every 900A that goes out, so each hirer gets the operating rules. An operator taking over a used crane can use it to learn the layout and the setup steps.

FAQ

Q: What do I receive and how is it organised?

A: You get 2 PDF files, 352 pages in total, in English. The set has two manuals: CTRL031-03 (186 pages, the main manual) and CTRL031-02 (166 pages).

Q: Which machine does it fit?

A: It is for the National Crane 900A boom truck. The title wording on the manual is "900A Series Telescoping Crane Owner's Manual", and the main publication number is CTRL031-03.

Q: How does it fit what I'm doing?

A: You'd expect sections such as safety, inspection, description and installation, plus the boom nose attach head and the personnel basket boom application. That gives a new operator or a rental desk a clear reference for handover and daily checks.

Keep the full set with the crane, and hand the right pages to whoever is running it next.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Publication CTRL031-03 (186 pages)
    • Safety
      • General Safety Requirements
      • Equipment Operator
      • Ground Crew
    • Inspection
    • Personnel Basket Boom Application
    • Boom Nose attach Head
    • Description
      • One Person Basket
      • Two Person Basket
    • Installation
      • Before Making the Lift
      • Operation
  • Publication CTRL031-02 (166 pages)
    • Introduction
    • Notice to Owner/User
    • Notice to Subsequent Owner
    • Safety & Operation
    • Safety
    • Safety Responsibilities
    • Management/Supervisory Responsibilities
    • Operator’s Responsibilities
    • Signalmen’s Responsibilities
    • Crew Member Responsibilities
    • Operator Qualifications
    • Conduct of Operators
    • Training
    • Inspection
    • Operational Aids
    • Safe Maintenance and Repair
    • Transporting Truck and Crane Safely
    • Planning the Job Safely
    • Safe Operation
    • Operation – Setting Up at the Sight
    • Operating Precautions
    • Operation
    • Controls
    • Truck Cab Controls
    • Crane Controls
    • Optional Hydraulic Capacity Alert System
    • Crane Nomenclature
    • Operating Procedures
    • Equipment Familiarization
    • Equipment Checks
    • Work Site Position
    • Before Leaving the Cab
    • Crane Set Up
    • Before Making the Lift
    • Reading and Understanding the Capacity Chart
    • Winch System Operation
    • Using Multiple Part Lines
    • General Rules when Operating the Winch
    • Lifting the Load
    • Shutting Down and Preparing for Road Travel
    • Optional Winch Burst of Speed Operation
    • Anti-Two-Block System
    • Description/Operation
    • ATB Weight Rigging
    • System Description
    • System Operation
    • Optional Wireline Hydraulic Capacity Alert System
    • Hydraulic Capacity Alert System Adjustment
    • Main Boom HCA Adjustment
    • Jib HCA Adjustment
    • Wireline Jib Min. Angle Switch Adjustment
    • Trouble Shooting
    • Maintenance & Repair
    • Jib Safety and Operation
    • Safety Tips for Jib Operation
    • Side Folding – Swing Around Jib Operation
    • Jib Maintenance
    • Jib Jack
    • Adjustable Swing Speed Valve
    • Standard Hand Signals for Controlling Crane Operations
    • Maintenance
    • Inspection and Maintenance
    • Daily Inspections
    • Weekly Inspections
    • Monthly Inspections
    • Periodic Inspections
    • Other
    • Wire Rope Inspection and Maintenance
    • Rope Replacement
    • Care of the Wire Rope
    • Rope Construction
    • Adjustments and Repairs
    • Tire Load and Inflation Table
    • Lubrication
    • Lubrication Procedures and Charts
    • Lubricants
    • Hydraulic Oil
    • Lubrication Points
    • Wire Rope Lubrication
    • Lubrication Chart
    • Hydraulic Oil Reservoir Level
    • Service
    • Service and Repair
    • Cleanliness
    • Hydraulic Systems
    • Fasteners & Torque Values
    • Label Parts When Disassembling
    • Welding Precautions
    • National Crane Fitting O’Ring Part Numbers
    • Torque Values for Grade 5 and 8 Bolts
    • Using Torque Wrench Extensions
    • Winch Oil Level
    • Brake Oil Level
    • Trouble Diagnosis
    • Anti-Two Block Trouble Diagnosis – Electrical
    • Anti-Two Block Trouble Diagnosis – Hydraulic
    • Cylinder Disassembly and Repair
    • Single-Stage Extend Cylinder Disassembly and Repair
    • Cylinder Diassembly
    • Cylinder Reassembly
    • Four Section Boom Operation
    • Boom Illustrations
    • Four Section Boom Maintenance
    • Internal Cable Sheave Lubrication
    • Four Section Cable Tensioning
    • Four Section Boom Service
    • Boom Removal
    • Boom Disassembly
    • Additional Maintenance/Disassembled Boom
    • Four Section Boom Assembly
    • Four Section Top/Bottom Pad Replacement, Assembled Boom
    • Top Rear Pad Replacement
    • Front Bottom Pad Replacement
    • Three Section Boom Operation
    • Three Section Boom Maintenance
    • Three Section Cable Tensioning
    • Three Section Boom Service
    • Three Section Boom Assembly
    • Three Section Top/Bottom Pad Replacement, Assembled Boom
    • Inner Wear Pad Calibration
    • Inner side Pads
    • Inner Boom Pad Lubrication
    • Jib Installation and Adjustment
    • Jib Jack Service and Maintenance
    • Adding Oil
    • Changing Oil
    • Rust Prevention
    • Rotation Gearbox and Brake Illustration
    • Swing Drive Service
    • Lubrication and Maintenance
    • Oil Capacities
    • Disassembly Procedure
    • Assembly Procedure
    • Servicing the Control Valves
    • Disassembly and Reassembly of Control Valves to Replace Seals
    • Replacing Spool Seals
    • Control Valve Relief Adjustment
    • Unloader Dump Valve – Air Purging Instructions
    • Hydraulic System Description
    • Service Manual for Pump
    • Service Manual for Load Moment Indicator
    • Specifications
    • Dimensional Specification
    • Dimensional Specification Tractor Mount
    • Capacity Chart
    • Installation
    • Typical Locations/Serial Number Identification
    • Minimum Truck Requirements
    • Mounting Configurations
    • Configuration 1 – 9103A
    • Configuration 2 – 9103A
    • Configuration 5 – Rear Mount
    • Contiguration 6 – 9103A New York City Approved
    • Configuration 7 – 9103A New York City Approved
    • PTO Horsepower Requirements
    • Direct Mount Pump to PTO
    • Pump Rotation
    • Auger System
    • PTO Selection
    • Truck Frame Strength
    • Section Modulus Tables
    • Truck Frame and Mounting Bolt Requirements for Front Stabilizer
    • Truck Preparation
    • Positioning Crane on Truck
    • PTO, Pump, Reservoir
    • Reinforcing/After Frame Extension
    • After Frame Modification
    • Crane Installation
    • Pin Bearing Inspection and Installation Procedure
    • Pin Inspection
    • Bearing Inspection
    • Trunnion Inspection
    • Counterweighting
    • Counterweighting New York City Approved
    • Counterweighting Methods for Stability Around the Rear 180°
    • Anti-Two-Block Load Moment Indicator Installation and Function Verification
    • Initial Crane Run-In Procedure
    • Boom Rests
    • Stability Check
    • Stability Check New York City Approved
    • Illustrated Parts
    • Mounting
    • Controls & Hydraulics
    • Frame & Lift Cylinder
    • Outrigger & Stabilizers
    • Boom & Jib
    • Options

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