Description

NAVISTAR 10 SPEED TRANSMISSION SERVICE MANUAL

What does this catalog contain?

NAVISTAR 10 SPEED TRANSMISSION SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

NAVISTAR 10 SPEED TRANSMISSION SERVICE MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE NAVISTAR 10 SPEED TRANSMISSION SERVICE MANUAL

1. IDENTIFICATION………………………………………………………………………………………….1
2. MAINTENANCE……………………………………………………………………………………………2
3. REMOVE…………………………………………………………………………………………………5
3.1. AIR LINES AND HOSE……………………………………………………………………………5
3.2. AIR FILTER/REGULATOR…………………………………………………………………………6
3.3. ROADRANGER VALVE……………………………………………………………………………7
3.4. RANGE ACTUATOR VALVE………………………………………………………………………9
3.5. GEAR SHIFT LEVER…………………………………………………………………………….10
3.6. SHIFTER HOUSING……………………………………………………………………………..11
3.7. OUTPUT YOKE/COMPANION FLANGE…………………………………………………………13
3.8. AUXILIARY SECTION WITHOUT TAPERED BEARINGS.. …… ….. …… ….. ….. …… ….. ……14
To remove the auxiliary section in the horizontal position…………………………………………14
To remove the auxiliary section in the vertical position……………………………………………15
3.9. AUXILIARY SECTION WITH TAPERED BEARINGS…………………………………………….17
To remove the auxiliary section in the horizontal position…………………………………………17
To Remove The Auxiliary Section In The Vertical Position………………………………………..19
3.10. CLUTCH HOUSING……………………………………………………………………………..21
3.11. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………..22
3.12. REVERSE IDLER GEAR ASSEMBLY……………………………………………………………23
3.13. COUNTERSHAFT BEARINGS…………………………………………………………………..24
3.14. COUNTERSHAFT ASSEMBLIES………………………………………………………………..27
3.15. MAINSHAFT ASSEMBLY………………………………………………………………………..27
3.16. INPUT SHAFT WITHOUT DISASSEMBLING THE TRANSMISSION…………………………….29
3.17. INPUT SHAFT ASSEMBLY………………………………………………………………………29
3.18. FRONT AUXILIARY DRIVE GEAR……………………………………………………………….31
3.19. MAINSHAFT ASSEMBLY – REAR AUXILIARY DRIVE GEAR……………………………………32
3.20. REAR AUXILIARY DRIVE GEAR………………………………………………………………..33
3.21. COUNTERSHAFT ASSEMBLY (REAR CASE)…………………………………………………..34
4. DISASSEMBLE…………………………………………………………………………………………36
4.1. GEAR SHIFT LEVER…………………………………………………………………………….36
4.2. STANDARD SHIFTER HOUSING………………………………………………………………..37
4.3. STANDARD SHIFTER HOUSING (W/SUPER 10 ON COVER). …. …. …. …. … …. …. …. …. ….42
4.4. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………..46
4.5. COUNTERSHAFT ASSEMBLY…………………………………………………………………..48
4.6. MAINSHAFT ASSEMBLY………………………………………………………………………..49
4.7. RANGE CYLINDER ASSEMBLY…………………………………………………………………51
4.8. SYNCHRONIZER ASSEMBLY…………………………………………………………………..57
4.9. SPLITTER CYLINDER ASSEMBLY… ……………………………………………………………58
4.10. OUTPUT SHAFT ASSEMBLY……………………………………………………………………60
5. ASSEMBLE…………………………………………………………………………………………….65
5.1. GEAR SHIFT LEVER…………………………………………………………………………….65
5.2. STANDARD SHIFTER HOUSING………………………………………………………………..67
5.3. STANDARD SHIFTER HOUSING (W/SUPER 10 ON COVER). …. …. …. …. … …. …. …. …. ….71
5.4. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………..74
5.5. COUNTERSHAFT ASSEMBLY…………………………………………………………………..76
5.6. MAINSHAFT ASSEMBLY………………………………………………………………………..78

5.7. SYNCHRONIZER ASSEMBLY…………………………………………………………………..88
5.8. OUTPUT SHAFT ASSEMBLY……………………………………………………………………90
5.9. RANGE CYLINDER ASSEMBLY…. ……………………………………………………………..96
5.10. SPLITTER CYLINDER ASSEMBLY…………………………………………………………….103
6. INSTALL……………………………………………………………………………………………….108
6.1. REVERSE IDLER GEAR ASSEMBLY…………………………………………………………..108
6.2. COUNTERSHAFT ASSEMBLIES………………………………………………………………109
6.3. COUNTERSHAFT BEARINGS………………………………………………………………….110
6.4. MAINSHAFT ASSEMBLY……………………………………………………………………….114
6.5. INPUT SHAFT…………………………………………………………………………………..115
6.6. AUXILIARY DRIVE GEAR ASSEMBLY…………………………………………………………118
6.7. FRONT AUXILIARY DRIVE GEAR……………………………………………………………..120
6.8. AUXILIARY COUNTERSHAFT ASSEMBLIES………………………………………………….120
6.9. REAR AUXILIARY DRIVE GEAR……………………………………………………………….125
6.10. AUXILIARY SECTION WITHOUT TAPERED BEARINGS………………………………………126
6.11. AUXILIARY SECTION WITH TAPERED BEARINGS.. …. …. ….. …. …. ….. …. …. ….. …. …. .129
6.12. SHIMMING PROCEDURE FOR TAPERED BEARINGS………………………………………..132
6.13. OUTPUT YOKE/COMPANION FLANGE………………………………………………………..136
6.14. CLUTCH HOUSING…………………………………………………………………………….138
6.15. SHIFTER HOUSING……………………………………………………………………………139
6.16. ROADRANGER VALVE…………………………………………………………………………140
6.17. GEAR SHIFT LEVER…………………………………………………………………………..141
6.18. AIR FILTER/REGULATOR………………………………………………………………………142
6.19. AIR LINES AND HOSE…………………………………………………………………………143
6.20. RANGE ACTUATOR VALVE……………………………………………………………………144
7. LUBRICATION………………………………………………………………………………………….146
8. TORQUE CHART……………………………………………………………………………………….147

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
• After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
• Need any other service / repair / parts manual, please feel free to contact info@machinecatalogic.com. We still have 150,000 manuals unlisted.

Find our other Navistar products.

Vendor: EATON
Model: 2000
Model: 8100
Model: 8200
Model: 8300
Model: 9100
Model: 9200
Model: 9300
Model: 9400
Model: 9600
Model: 9700
Model: 9800
Unit Code: 13GDE
Unit Code: 13GDG
Unit Code: 13GDH
Unit Code: 13GDR
Unit Code: 13GDS
S13017
S13017, Formerly CTS-5196
03/31/1996