NAVISTAR 5 SPEED SPICER SERVICE MANUAL

Vendor: SPICER

What does this catalog contain?

NAVISTAR 5 SPEED SPICER SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

NAVISTAR 5 SPEED SPICER SERVICE MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE NAVISTAR 5 SPEED SPICER SERVICE MANUAL

1. GENERAL SAFETY PRECAUTIONS……………………………………………………………………..1
2. OPERATION……………………………………………………………………………………………..1
2.1. HOW TO SHIFT THE TRANSMISSION……………………………………………………………1
Synchronizer Information………………………………………………………………………….1
Upshifting………………………………………………………………………………………….2
Downshifting……………………………………………………………………………………….2
3. DISASSEMBLY…………………………………………………………………………………………..3
3.1. GENERAL…………………………………………………………………………………………3
Inspect Thoroughly During Disassembly…………………………………………………………..3
Rebuild Facilities…………………………………………………………………………………..3
Cleanliness………………………………………………………………………………………..3
Bearings…………………………………………………………………………………………..3
3.2. SHIFT TOWER……………………………………………………………………………………3
Standard Shift Tower………………………………………………………………………………3
Gimbal Shift Tower………………………………………………………………………………..5
3.3. SHIFTER HOUSING………………………………………………………………………………6
3.4. CASE AND CLUTCH HOUSING…………………………………………………………………11
3.5. MAINSHAFT……………………………………………………………………………………..17
3.6. COUNTERSHAFT……………………………………………………………………………….23
3.7. INPUT SHAFT……………………………………………………………………………………24
4. CLEAN AND INSPECT…………………………………………………………………………………25
4.1. CLEAN…………………………………………………………………………………………..25
4.2. INSPECT…………………………………………………………………………………………25
Clutch Collars…………………………………………………………………………………….25
Gears…………………………………………………………………………………………….26
Thrust Washers…………………………………………………………………………………..26
Snap Rings ………………………………………………………………………………………26
Mainshaft…………………………………………………………………………………………26
Bearings………………………………………………………………………………………….26
Housings…………………………………………………………………………………………26
5. REASSEMBLY………………………………………………………………………………………….26
5.1. GENERAL………………………………………………………………………………………..26
End Yokes and Flanges………………………………………………………………………….26
Power Take-Off’s…………………………………………………………………………………27
5.2. INPUT SHAFT……………………………………………………………………………………27
5.3. COUNTERSHAFT……………………………………………………………………………….28
5.4. MAINSHAFT……………………………………………………………………………………..28
5.5. CASE…………………………………………………………………………………………….32
5.6. SHIFTER HOUSING……………………………………………………………………………..38
5.7. SHIFT TOWER…………………………………………………………………………………..38
Standard Shift Tower……………………………………………………………………………..38
Gimbal Shift Tower……………………………………………………………………………….40
5.8. SHIFT KNOB INSTALLATION……………………………………………………………………42
6. LUBRICATION………………………………………………………………………………………….43
6.1. RECOMMENDED LUBRICANTS………………………………………………………………..43

6.3. REFILL…………………………………………………………………………………………..43
6.4. OVERFILLING……………………………………………………………………………………43
7. TROUBLESHOOTING………………………………………………………………………………….43
7.1. TROUBLESHOOTING PROCEDURE……………………………………………………………43
7.2. NOISY OPERATION……………………………………………………………………………..44
7.3. TROUBLESHOOTING CHART…………………………………………………………………..45
7.4. BEARINGS……………………………………………………………………………………….48
Dirt……………………………………………………………………………………………….48
Fatigue…………………………………………………………………………………………..49
Corrosion…………………………………………………………………………………………49
Shaft Fits…………………………………………………………………………………………49
Installation and Removal of Bearings…………………………………………………………….49
Interchangeability………………………………………………………………………………..49
7.5. CLUTCH TROUBLESHOOTING…………………………………………………………………49
SPECIFICATIONS…………………………………………………………………………………………..50
TORQUE…………………………………………………………………………………………………….51
SPECIAL SERVICE TOOLS………………………………………………………………………………..54

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
• After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
• Need any other service / repair / parts manual, please feel free to contact info@machinecatalogic.com. We still have 150,000 manuals unlisted.

Find our other Navistar products.

Model: 2000
Model: 3000
Model: 4000
Unit Code: 13DBT
Unit Code: 13DBU
Unit Code: 13DBV
Unit Code: 13DBW
S13010, Formerly CTS-5182
06/03/1996