NAVISTAR DURASTAR 4100-4200-4300-4400 SERVICE MANUAL

What does this catalog contain?

NAVISTAR DURASTAR 4100-4200-4300-4400 SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

NAVISTAR DURASTAR 4100-4200-4300-4400 SERVICE MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

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• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE NAVISTAR DURASTAR 4100-4200-4300-4400 SERVICE MANUAL

DESCRIPTION……………………………………………………………………………………….. 1
1.1. STANDARD CAB, EXTENDED CAB AND CREW CAB………………………………………… 1
1.2. VEHICLE IDENTIFICATION NUMBER (VIN) TAG LOCATION………………………………… 2
1.3. ELECTRIC WINDSHIELD WIPERS……………………………………………………………. 3
1.4. WINDSHIELD WASHER……………………………………………………………………….. 4
2. OPERATION………………………………………………………………………………………….. 7
2.1. ELECTRIC WINDSHIELD WIPERS……………………………………………………………. 7
2.2. WINDSHIELD WASHER……………………………………………………………………….. 7
3. MAINTENANCE………………………………………………………………………………………. 8
3.1. WINDSHIELD WASHER……………………………………………………………………….. 8
4. REMOVE……………………………………………………………………………………………… 9
4.1. ONE PIECE ENCAPSULATED WINDSHIELD…………………………………………………. 9
Remove One Piece Encapsulated Windshield on Standard Cab, Extended Cab and
Crew Cab for all Models……………………………………………………………………….. 9
4.2. REAR WINDOW GLASS ON VEHICLES WITHOUT VAN BODY…………………………….. 15
Remove Rear Window Glass on Vehicles without Van Body on Standard Cab, Extended
Cab and Crew Cab for all Models…………………………………………………………….. 15
4.3. REAR WINDOW GLASS ON VEHICLES WITH VAN BODY………………………………….. 18
Remove Rear Window Glass on Vehicles with Van Body on Standard Cab, Extended
Cab and Crew Cab for all Models…………………………………………………………….. 18
4.4. HOOD SEAL………………………………………………………………………………….. 26
Remove Hood Seal on Standard Cab, Extended Cab and Crew Cab for All Models………….. 26
4.5. SUNSHADE………………………………………………………………………………….. 27
Remove Sunshade on Standard Cab, Extended Cab and Crew Cab for all Models. . . . . . . . . . . . . . 27
4.6. SUN VISOR AND CLIP……………………………………………………………………….. 27
Remove Sun Visor and Clip on Standard Cab, Extended Cab and Crew Cab for all Models. . . . 27
4.7. IGNITION SWITCH AND IGNITION SWITCH CYLINDER……………………………………. 29
Remove Ignition Switch on Standard Cab, Extended Cab and Crew Cab for all Models. . . . . . . . . 30
Remove Ignition Switch Cylinder on Standard Cab, Extended Cab and Crew Cab for all
Models……………………………………………………………………………………….. 32
4.8. INSTRUMENT PANEL……………………………………………………………………….. 34
Remove Instrument Panel on Standard Cab, Extended Cab and Crew Cab for all Models. . . . . . 34
4.9. CAB DOORS…………………………………………………………………………………. 38
Remove Front Cab Door on Standard Cab, Extended Cab and Crew Cab for all Models. . . . . . . . 38
Remove Rear Cab Door on Crew Cab for All Models…………………………………………. 42
4.10. CAB DOOR HINGE…………………………………………………………………………… 47
Remove Front Cab Door Hinge on Standard Cab, Extended Cab and Crew Cab for all
Models……………………………………………………………………………………….. 47
Remove Rear Cab Door Hinge on Crew Cab for all Models………………………………….. 48
4.11. CAB DOOR STRIKER PIN……………………………………………………………………. 50
Remove Front Cab Door Striker Pin on Standard Cab, Extended Cab and Crew Cab for
All Models…………………………………………………………………………………….. 50
Remove Rear Cab Door Striker Pin on Crew Cab for all Models……………………………… 51
4.12. CAB DOOR CHECK BRACKET………………………………………………………………. 52
Remove Front Cab Door Check Bracket on Standard Cab, Extended Cab and Crew Cab
for all Models…………………………………………………………………………………. 52
Remove Crew Cab rear Door Check Bracket on Crew Cab for all Models……………………. 53
4.13. CAB DOOR CHECK LINK……………………………………………………………………. 53

Remove Front Cab Door Check Link on Standard Cab, Extended Cab and Crew Cab for
all Models…………………………………………………………………………………….. 53
Remove Rear Door Check Link on Crew Cab for all Models………………………………….. 54
4.14. CAB DOOR TRIM PANEL……………………………………………………………………. 56
Remove Front Cab Door Trim Panel with Electric Door Window and Locks on Standard
Cab, Extended Cab and Crew Cab for all Models…………………………………………….. 56
Remove Front Cab Door Trim Panel with Manual Door Window and Locks on Standard
Cab, Extended Cab and Crew Cab for all Models…………………………………………….. 58
Remove Crew Cab Rear Cab Door Trim Panel with Electric Door Window and Locks on
Crew Cab for all Models………………………………………………………………………. 60
Remove Crew Cab Rear Cab Door Trim Panel with Manual Door Window and Locks on
Crew Cab for all Models………………………………………………………………………. 62
4.15. CAB DOOR INNER DOOR PANEL WATER SHIELD…………………………………………. 64
Remove Front Cab Door Inner Panel Water Shield on Standard Cab, Extended Cab and
Crew Cab for all Models………………………………………………………………………. 64
Remove Rear Cab Door Inner Panel Water Shield on Crew Cab for all Models………………. 66
4.16. CAB DOOR WINDOW SLIDE BLOCK……………………………………………………….. 67
Remove Front Cab Door Window Slide Block on Standard Cab, Extended Cab and Crew
Cab for all Models…………………………………………………………………………….. 67
Remove Rear Cab Door Window Slide Block on Crew Cab for all Models……………………. 68
4.17. CAB DOOR GLASS………………………………………………………………………….. 70
Remove Front Cab Door Glass on Standard Cab, Extended Cab and Crew Cab for all
Models……………………………………………………………………………………….. 70
Remove Rear Cab Door Glass on Crew Cab for all Models………………………………….. 74
4.18. MODULAR DOOR HARDWARE ASSEMBLY………………………………………………… 78
Remove Front Cab Door Modular Door Hardware Assembly on Standard Cab, Extended
Cab and Crew Cab for all Models…………………………………………………………….. 78
Remove Rear Cab Door Modular Door Hardware Assembly on Crew Cab for all Models. . . . . . . . 82
4.19. CAB DOOR VENT WINDOW…………………………………………………………………. 85
Remove Front Cab Door Vent Window on Standard Cab, Extended Cab and Crew Cab
for all Models…………………………………………………………………………………. 85
4.20. CAB DOOR VENT WINDOW HINGE…………………………………………………………. 86
Remove Front Cab Door Vent Window Hinge on Standard Cab, Extended Cab and Crew
Cab for all Models…………………………………………………………………………….. 86
4.21. CAB DOOR VENT WINDOW SEAL………………………………………………………….. 88
Remove Front Cab Door Vent Window Seal on Standard Cab, Extended Cab and Crew
Cab for all Models…………………………………………………………………………….. 88
4.22. CAB DOOR LOCK CYLINDER……………………………………………………………….. 88
Remove Cab Door Lock Cylinder on Front Cab Door of Standard Cab or Extended Cab
Models and on Front and Rear Cab Doors of Crew Cab Models……………………………… 88
4.23. CAB DOOR WINDOW ELECTRIC MOTOR………………………………………………….. 90
Remove Front Cab Door Window Electric Motor on Standard Cab, Extended Cab and
Crew Cab for all Models………………………………………………………………………. 90
Remove Rear Cab Door Window Electric Motor on Crew Cab for all Models…………………. 91
4.24. CAB DOOR WINDOW REGULATOR ARM ASSEMBLY……………………………………… 92
Remove Front Cab Door Window Regulator Arm Assembly on Standard Cab, Extended
Cab and Crew Cab for all Models…………………………………………………………….. 92
Remove Rear Cab Door Window Regulator Arm Assembly on Crew Cab for all Models. . . . . . . . . 96
4.25. OUTER CAB DOOR HANDLE……………………………………………………………….. 97
Remove Front Cab Door Outer Cab Door Handle on Standard Cab, Extended Cab and
Crew Cab for all Models………………………………………………………………………. 97 AND MORE

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
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