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NAVISTAR MAXXFORCE11-13 ENGINE SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
Foreword…………………………………………………………………………………………………….1
Service Diagnosis…………………………………………………………………………………………..2
Safety Information…………………………………………………………………………………………..3
Engine Systems……………………………………………………………………………………………..7
Mounting Engine on Stand………………………………………………………………………………..81
Service Procedures………………………………………………………………………………………..93
Engine Component Replacement Procedures…………………………………………………………..103
Engine Electrical………………………………………………………………………………………….305
Inlet Air Heater System…………………………………………………………………………………..397
Aftertreatment System……………………………………………………………………………………415
Exhaust Back Pressure Control………………………………………………………………………….455
Turbochargers…………………………………………………………………………………………….475
Air Compressor and Power Steering…………………………………………………………………….565
Fuel System……………………………………………………………………………………………….583
Oil Cooler, Filter Housing, and Crankcase Ventilation………………………………………………….677
Exhaust Gas Recirculation (EGR) System……………………………………………………………….709
Air Intake Throttle Duct and Exhaust Manifold………………………………………………………….753
Front Cover, Fan Drive, Cooling System, and Related Components…………………………………..791
MaxxForce® Engine Brake by Jacobs…………………………………………………………………..841
Cylinder Head, Camshaft and Valve Train……………………………………………………………….867
Flywheel and Flywheel Housing………………………………………………………………………….929
Oil Pan, Oil Pickup Tube, and Oil Fill Tube………………………………………………………………959
Oil Pump and Timing Gears………………………………………………………………………………989
Power Cylinders…………………………………………………………………………………………1011
Crankcase and Crankshaft………………………………………………………………………………1047
Abbreviations and Acronyms…………………………………………………………………………..1069
Terminology……………………………………………………………………………………………..1079
Appendix A – Specifications……………………………………………………………………………1095
Appendix B – Torques…………………………………………………………………………………..1101
Appendix C – Special Service Tools…………………………………………………………………….1119
Appendix D – Technical Service Information (TSI)…………………………………………………….1141
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