NAVISTAR ZF ECOLITE 5 S 400V REPAIR MANUAL

What does this catalog contain?

NAVISTAR ZF ECOLITE 5 S 400V REPAIR MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

NAVISTAR ZF ECOLITE 5 S 400V REPAIR MANUAL includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE NAVISTAR ZF ECOLITE 5 S 400V REPAIR MANUAL

List of changes ………………………………………………………………………………………………………………… 5
Preface ………………………………………………………………………………………………………………………….. 6
Safety Instructions ……………………………………………………………………………………………………………. 7
Instructions for Repairs………………………………………………………………………………………………………. 8
Tightening torques ……………………………………………………………………………………………………………. 10
Consumables ………………………………………………………………………………………………………………….. 11
Special Tools …………………………………………………………………………………………………………………… 12
Preparatory Work …………………………………………………………………………………………………………….. 14
1 Parking Brake ………………………………………………………………………………………………………. 1-1
1.1 Removing parking brake…………………………………………………………………………………………. 1-1
1.2 Installing parking brake…………………………………………………………………………………………… 1-2
2 Clutch Bell Housing ………………………………………………………………………………………………. 2-1
2.1 Removing clutch bell housing………………………………………………………………………………….. 2-1
2.2 Installing clutch bell housing …………………………………………………………………………………… 2-1
3 Shaft Seal …………………………………………………………………………………………………………… 3-1
3.1 Removing shaft seal on input end…………………………………………………………………………….. 3-1
3.2 Installing shaft seal on input end ……………………………………………………………………………… 3-1
4 Switch ………………………………………………………………………………………………………………… 4-1
4.1 Switch removal……………………………………………………………………………………………………… 4-1
4.2 Switch installation …………………………………………………………………………………………………. 4-1
5 Shift System ………………………………………………………………………………………………………… 5-1
5.1 Removing selector lever and shift lever……………………………………………………………………… 5-1
5.2 Removing shift mechanism …………………………………………………………………………………….. 5-3
5.3 Fitting shift mechanism ………………………………………………………………………………………….. 5-4
5.4 Installing selector lever and shift lever ………………………………………………………………………. 5-5
5.5 Installing selector lever and shift lever (for new components) ……………………………………….. 5-8
6 Cap Screw…………………………………………………………………………………………………………… 6-1
6.1 Removing cap screw A 01.330………………………………………………………………………………… 6-1
6.2 Fitting cap screw A 01.330……………………………………………………………………………………… 6-1
6.3 Removing cap screw B 01.330 ………………………………………………………………………………… 6-1
6.4 Fitting cap screw B 01.330……………………………………………………………………………………… 6-1
7 Cover ………………………………………………………………………………………………………………….. 7-1
7.1 Removing cover…………………………………………………………………………………………………….. 7-1
7.2 Installing cover …………………………………………………………………………………………………….. 7-1

8 Maintenance ……………………………………………………………………………………………………….. 8-1
8.1 Transmission fluid………………………………………………………………………………………………….. 8-1
8.1.1 Oil grade ……………………………………………………………………………………………………………… 8-1
8.1.2 Oil fill quantity ………………………………………………………………………………………………………. 8-1
8.1.3 Oil change interval ………………………………………………………………………………………………… 8-1
8.2 Oil change……………………………………………………………………………………………………………. 8-2
8.2.1 Draining the oil……………………………………………………………………………………………………… 8-2
8.2.2 Oil fill…………………………………………………………………………………………………………………… 8-2
8.3 Oil level check ………………………………………………………………………………………………………. 8-3
8.4 Checking the clutch……………………………………………………………………………………………….. 8-4
8.5 Transmission breather ……………………………………………………………………………………………. 8-4
8.6 Type plate ……………………………………………………………………………………………………………. 8-6

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
• After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
• Need any other service / repair / parts manual, please feel free to contact info@machinecatalogic.com. We still have 150,000 manuals unlisted.

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