New Holland 120, 125 Rustler Service Manual (CLC103700628)

📘 Show Index

New Holland 120, 125 Rustler Index:

Section 1 – Safety
- Safety Details
- General Warning
  - Disabling The Vehicle
  - Disconnecting The Battery
  - Connecting The Battery
Section 2 – Vehicle Specifications
Section 3 – General Information
- General Information
- Model Identification
  - Identification Numbers
- Storage
  - Preparing the Vehicle for Extended Storage
  - Returning the Stored Vehicle to Service
- Using A Booster Battery (Jump Starting)
Section 4 – Body and Trim
- Cleaning the Vehicle
  - Seat Cleaning
- Front Body Repair
  - Light Scratches
  - Abrasions and Haze
  - Large Scratches and Abrasions
- Front Body Components
  - Instrument Panel Removal
  - Instrument Panel Installation
  - Front Fascia Removal
  - Front Fascia Installation
  - Hood Removal
  - Hood Installation
  - Center Cowl Panel Removal
  - Center Cowl Panel Installation
  - Side Cowl Panel (Fender) Removal
  - Side Cowl Panel (Fender) Installation
  - Front Fender Flare Removal
  - Front Fender Flare Installation
- Roll-Over Protective Structure (ROPS)
  - ROPS Removal
  - ROPS Installation
- Seat
  - Seat Removal
  - Seat Adjustment
  - Seat Installation
  - Seat Support Removal
  - Seat Support Installation
- Safety Belts
  - Safety Belt Removal
  - Safety Belt Installation
- Cargo Bed – Electric Lift
  - Testing the Bed Lift Motor
  - Bed Lift Motor Removal
  - Bed Lift Motor Installation
  - Cargo Bed Removal
  - Cargo Bed Installation
- Cargo Bed – Manual Lift
  - Cargo Bed Removal
  - Cargo Bed Installation
- Rear Fender
  - Rear Fender Removal
  - Rear Fender Installation
Section 5 – Accelerator and Brake Pedal Assemblies
- Accelerator Pedal
  - Accelerator Pedal Removal
  - Accelerator Pedal Installation
  - Accelerator Pedal and RPM Adjustment
- Brake Pedal
  - Brake Pedal Removal
  - Brake Pedal Installation
  - Brake Pedal Adjustment
- Park Brake Pedal
  - Park Brake Pedal Assembly Removal
  - Park Brake Pedal Assembly Installation
Section 6 – Hydraulic and Park Brake Systems
- Brake System Inspection
- Brake System Troubleshooting
- Brake Pads and Caliper
  - Front Brake Pad and Caliper Removal
  - Front Brake Pad and Caliper Installation
  - Rear Brake Pad and Caliper Removal
  - Rear Brake Pad and Caliper Installation
- Brake Disc and Hub
  - Front Wheel Disc and Hub Removal
  - Front Wheel Disc and Hub Installation
  - Rear Wheel Disc Removal
  - Rear Wheel Disc Installation
- Hydraulic Line Replacement
  - Front Brake Line Removal
  - Front Brake Line Installation
  - Rear Brake Line Removal
  - Rear Brake Line Installation
- Master Cylinder and Reservoir
  - Filling the Hydraulic System
  - Master Cylinder Removal
  - Master Cylinder Installation
- Bleeding the Hydraulic Brake System
  - Bleeding Brakes on a DOT 5 Fluid Filled System
  - Purging the Hydraulic System
- Park Brake System
  - Park Brake Adjustment – At Rear Calipers
  - Park Brake Cable Adjustment
  - Park Brake Wheel Cables
  - Front Park Brake Cable Removal
  - Front Park Brake Cable Installation
  - Park Brake Equalizer Removal
  - Park Brake Equalizer Installation
Section 7 – Steering and Front Suspension
- Steering Wheel
  - Steering Wheel Removal
  - Steering Wheel Installation
- Steering Column
  - Steering Column Removal
  - Steering Column Installation
- Rack and Pinion
  - Rack and Pinion Removal
  - Rack and Pinion Installation
  - Rack and Pinion Disassembly
  - Rack and Pinion Assembly
- Front Suspension
  - Wheel Alignment
- Front Suspension Components
  - Steering Upright Removal
  - Upper A-Arm Removal
  - Upper A-Arm Installation
  - Lower A-Arm Removal
  - Lower A-Arm Installation
  - Front Coil-Over Shock Absorber Removal
  - Front Coil-Over Shock Absorber Installation
  - Steering Upright Installation
Section 8 – Wheels and Tires
- General Information
- Wheels
  - Wheel Removal
  - Wheel Installation
- Tires
  - Tire Removal
  - Tire Installation
Section 9 – Rear Suspension
- Rear Coil-Over Shock Absorber
- Swing Arms
  - Swing Arm Removal
  - Swing Arm Installation
Section 10 – Periodic Maintenance
- Periodic Service Schedule
- Periodic Lubrication Schedule
- Brake Fluid Reservoir
  - Brake Fluid
- Engine Oil
  - Oil Pressure – Gasoline Engine
  - Engine Oil Level Check
  - Engine Oil and Filter Change
  - Oil Viscosity
- Spark Plugs
  - Spark Plug Cleaning And Inspection
  - Spark Plug Gap Inspection
- Gearcase Lubrication
  - Lubrication Level Check for Front Differential, Transmission, and Rear Differential
  - Lubrication Change for Front Differential, Transmission, and Rear Differential
- Engine Coolant – Diesel Vehicles
  - Engine Coolant Level Check
- Fueling Instructions
  - Draining Water from Fuel Filter
- Battery
Section 11a – Troubleshooting and Electrical System: Gasoline Vehicles
- Troubleshooting Guide
- Wiring Diagram
- Test Procedures
  - Index of Test Procedures
Section 11b – Troubleshooting and Electrical System: Diesel Vehicles
- Troubleshooting Guide
- Wiring Diagram
- Test Procedures
  - Index of Test Procedures
Section 12a – Electrical Components: Gasoline Vehicles
- Starter and Starter Solenoid
- Relays
- Neutral Switch
- Carburetor Solenoid
- Carburetor Heater
- Voltage Regulator
- Warning Lights
- Fuel Gauge/Hour Meter
- Key Switch
- 12-Volt Accessory Receptacle
- Bed Lift Switch
- Bed Lift Circuit Breaker
- Light Switch
- Fuse
- Reverse Warning Buzzer (If Equipped)
- Reverse Warning Buzzer Limit Switch (If Equipped)
- Front Differential Limit Switch
- Fuel Level Sending Unit
- Ignition Coil and Charge Coil
- Oil Pressure Sensor
- Headlights
- Wire Harness Diodes
- Battery
  - General Information
Section 12b – Electrical Components: Diesel Vehicles
- Starter and Starter Solenoid
- Relays
- Neutral Switch
- Fuel Solenoid
- 60-Amp Fusible Link
- Warning Lights
- Fuel Gauge/Hour Meter
- Key Switch
- 12-Volt Accessory Receptacle
- Bed Lift Switch
- Bed Lift Circuit Breaker
- Light Switch
- Fuse
- Reverse Warning Buzzer (If Equipped)
- Reverse Warning Buzzer Limit Switch (If Equipped)
- Front Differential Limit Switch
- Fuel Level Sending Unit
- Alternator
- Oil Pressure Sensor
- Headlights
- Thermostat Switch
- Fan
- Wire Harness Diodes
- Battery
  - General Information
Section 13a – Gasoline Engine, Muffler, Fuel System, and Clutches
- Gasoline Engine
  - Engine Removal
  - Engine Installation
  - Oil Filter Hoses
- Exhaust System
  - Muffler Removal
  - Intermediate Pipe Removal
  - Intermediate Pipe Installation
  - Muffler Installation
- Fuel System
  - Fuel Lines
  - Fuel Filter
  - Fuel Pump
  - Carburetor
  - Fuel Level Sending Unit
  - Fuel Tank
  - Carbon Canister
  - Fuel Shut-Off Valve
- Engine Control Linkages
  - Accelerator Cable
  - Choke Cable
  - Engine Governor Arm
  - Engine RPM Adjustment
- Air Intake System
  - Air Filter Replacement
  - Air Canister Removal
  - Air Canister Installation
  - Air Filter Intake Hose Removal
  - Air Filter Intake Hose Installation
  - Air Filter Outlet Hose Removal
  - Air Filter Outlet Hose Installation
- Clutches
  - Clutch Troubleshooting
  - Drive Belt
  - Drive Clutch
  - Driven Clutch
  - Clutch Cover
Section 13b – Diesel Engine, Muffler, Fuel System, and Clutches
- Diesel Engine
  - Engine Removal
  - Engine Installation
- Exhaust System
  - Muffler Removal
  - Intermediate Pipe Removal
  - Manifold Pipe Removal
  - Manifold Pipe Installation
  - Intermediate Pipe Installation
  - Muffler Installation
- Fuel System
  - Fuel Lines
  - Bleeding Air From Fuel System
  - Fuel Filter Replacement
  - Fuel Pump
  - Fuel Level Sending Unit
  - Fuel Tank
- Engine Control Linkages
  - Accelerator Cable
  - Engine RPM Adjustment
- Air Intake System
  - Air Filter Replacement
  - Air Canister Removal
  - Air Canister Installation
  - Air Filter Intake Hose Removal
  - Air Filter Intake Hose Installation
  - Air Filter Outlet Hose Removal
  - Air Filter Outlet Hose Installation
- Clutches
  - Clutch Troubleshooting
  - Drive Belt
  - Drive Clutch
  - Driven Clutch
  - Clutch Cover
Section 14 – Drivetrain Components
- Half Shafts
  - Half Shaft Removal
  - Half Shaft Installation
- Front Differential
  - Front Differential Removal
  - Front Differential Installation
- Front Driveshaft
  - Front Driveshaft Removal
  - Front Driveshaft Installation
- Rear Receiver Hitch
  - Rear Receiver Hitch Removal
  - Rear Receiver Hitch Installation
- Rear Axle
  - Rear Axle Removal
  - Rear Axle Installation
- Rear Driveshaft
  - Rear Driveshaft Removal
  - Rear Driveshaft Installation
- Transmission
  - Transmission Removal
  - Transmission Installation
  - Forward/Reverse Shifter Cable
  - Forward/Reverse Shifter Handle
- Rear Differential and Axle Shafts
  - Rear Differential and Axle Shaft Removal
  - Rear Differential and Axle Shaft Installation
  - Rear Wheel Bearings
Section 15 – Radiator and Coolant System (Diesel)
- General Information
  - Engine Coolant Level Check
  - Engine Coolant Change
- Coolant Reservoir
  - Coolant Reservoir Removal
  - Coolant Reservoir Installation
- Radiator
  - Radiator Removal
  - Radiator Installation
- Coolant Pipe Weldment
  - Coolant Pipe Weldment Removal
  - Coolant Pipe Weldment Installation
- Fan
  - Fan Removal
  - Fan Installation
Section 16 – Transmission
- General Information
- Service Fixture
- Transmission Removal
- Transmission Disassembly
  - Input Shaft Disassembly
  - Input Shaft Assembly
  - Intermediate Shaft Disassembly
  - Output Shaft Disassembly
  - Shifter Shaft Removal
  - Shifter Shaft Installation
  - Case Inspection
  - Shaft Seal Removal
  - Shaft Seal Installation
  - Output Shaft Assembly
  - Intermediate Shaft Assembly
  - Intermediate and Output Shaft Assembly
- Transmission Assembly
- Transmission Installation
Section 17 – Front Differential
- General Information
- Axle Half Shaft Removal
- Front Differential Removal
  - Tools Required For This Section
- Front Differential Coil And Output Cover
  - Coil and Output Cover Removal
  - Coil and Output Cover Installation
- Front Differential
  - Front Differential Disassembly
  - Front Differential Assembly
- Front Differential Installation
- Axle Half Shaft Installation
Section 18 – Rear Differential
- General Information
- Axle Shafts and Differential Removal
- Rear Differential Disassembly
  - Pinion Gear Removal
  - Ring Gear Removal
  - Clutch Carrier
  - Clutch Components
  - Ring Gear Installation
  - Pinion Gear Installation
  - Rear Differential Assembly
- Axle Shafts and Differential Installation
- A
  - a-arm, lower
  - a-arm, upper
  - accelerator
  - air canister (diesel vehicles)
  - air canister (gasoline vehicles)
  - air filter (diesel vehicles)
  - air filter (gasoline vehicles)
  - alternator (diesel vehicles)
  - antifreeze
  - axle half shaft
  - axle shaft and differential
  - axle, rear
- B
  - ball joint, lower
  - ball joint, upper
  - battery (diesel vehicles) 12b-20
  - battery (gasoline vehicles) 12a-16
  - bed lift circuit breaker (diesel vehicles)
  - bed lift circuit breaker (gasoline vehicles)
  - bed lift motor
  - bed lift motor (diesel vehicles)
  - bed lift motor (gasoline vehicles)
  - bed lift switch (diesel vehicles)
  - bed lift switch (gasoline vehicles)
  - bed, cargo
  - belt, drive
  - belt, seat
  - body, front
  - box bed
  - brakes
- C
  - cable, accelerator
  - cable, forward/reverse
  - camber
  - carbon canister (gasoline vehicles)
  - carburetor (gasoline vehicles)
  - carburetor heater (gasoline vehicles)
  - carburetor heater relay (gasoline vehicles)
  - carburetor solenoid (gasoline vehicles)
  - cargo bed
  - CAUTION
  - charge coil (gasoline vehicles) 12a-14
  - choke cable (gasoline vehicles)
  - circuit breaker, bed lift (diesel vehicles)
  - circuit breaker, bed lift (gasoline vehicles)
  - cleaning
  - clutch and ring gear
  - clutch carrier
  - clutch inner cover (diesel vehicles)
  - clutch inner cover (gasoline vehicles)
  - clutch outer cover (diesel vehicles)
  - clutch outer cover (gasoline vehicles)
  - clutch, drive
  - clutch, driven
  - coil and output cover
  - coil, charge (gasoline vehicles) 12a-14
  - coil, ignition (gasoline vehicles) 12a-14
  - column, steering
  - coolant reservoir (diesel vehicles)
  - coolant temperature warning light circuit (diesel vehicles)
  - coolant, engine (diesel vehicles)
- D
  - DANGER
  - differential, front
  - differential, rear
  - diode, wire harness (diesel vehicles)
  - diode, wire harness (gasoline vehicles)
  - drive belt (diesel vehicles)
  - drive belt (gasoline vehicles)
  - drive clutch (diesel vehicles) 13b-26
  - drive clutch (gasoline vehicles) 13a-30
  - driven clutch (diesel vehicles) 13b-26
  - driven clutch (gasoline vehicles) 13a-30
  - driveshaft, front
  - driveshaft, rear
- E
  - engine (diesel vehicles)
  - engine (gasoline vehicles)
  - engine governor arm
  - engine oil
  - exhaust system (diesel vehicles)
  - exhaust system (gasoline vehicles)
- F
  - fan motor (diesel vehicles)
  - fan relay (diesel vehicles)
  - fender, front
  - fender, rear
  - fluid, brake 10-6
  - forward/reverse cable
  - forward/reverse shifter handle
  - front differential
  - front drive gearcase coil (diesel vehicles)
  - front drive gearcase coil (gasoline vehicles)
  - front driveshaft
  - fuel filter (diesel vehicles)
  - fuel filter (gasoline vehicles) 13a-11
  - fuel filter, secondary (diesel vehicles)
  - fuel gauge/hour meter (diesel vehicles)
  - fuel gauge/hour meter (gasoline vehicles)
  - fuel level sending unit (diesel vehicles)
  - fuel level sending unit (gasoline vehicles)
  - fuel pump (diesel vehicles)
  - fuel pump (gasoline vehicles) 13a-11
  - fuel shut-off valve (gasoline vehicles) 13a-20
  - fuel solenoid (diesel vehicles)
  - fuel system (diesel vehicles) 13b-8
  - fuel system (gasoline vehicles) 13a-9
  - fuel tank (diesel vehicles)
  - fuel tank (gasoline vehicles)
  - fueling instructions 10-14
  - fuse (diesel vehicles)
  - fuse (gasoline vehicles)
  - fusible link (diesel vehicles)
- G
  - gearcase
  - gearcase coil
  - glow plug circuit (diesel vehicles)
  - governor arm, engine (gasoline vehicles)
  - ground cables (diesel vehicles)
  - ground cables (gasoline vehicles)
  - ground wire, carburetor 13a-11
- H
  - half shaft
  - handle, forward/reverse shifter
  - headlight (diesel vehicles)
  - headlight (gasoline vehicles)
  - hitch, receiver
  - hydrometer test (diesel vehicles) 11b-9
  - hydrometer test (gasoline vehicles) 11a-9
- I
  - ignition (gasoline vehicles)
  - ignition coil (gasoline vehicles) 12a-14
  - input shaft
  - input shaft seal
  - inspection
  - instrument panel
  - intake hose, air (diesel vehicles)
  - intake hose, air (gasoline vehicles)
  - intermediate and output shaft
  - intermediate shaft
- J
  - jetting, carburetor (gasoline vehicles) 13a-12
- K
  - key switch (diesel vehicles)
  - key switch (gasoline vehicles)
  - kill circuit, engine (gasoline vehicles)
  - kill wire, engine (gasoline vehicles)
- L
  - lubrication
- M
  - maintenance
  - manifold (diesel vehicles)
  - mechanical fuel pump (diesel vehicles)
  - muffler
  - muffler (diesel vehicles)
  - muffler (gasoline vehicles)
- N
  - neutral switch (diesel vehicles)
  - neutral switch (gasoline vehicles)
- O
  - oil filter
  - oil warning light, low (diesel vehicles)
  - oil warning light, low (gasoline vehicles)
  - oil, engine 10-6
  - outlet hose, air (diesel vehicles)
  - outlet hose, air (gasoline vehicles)
  - output shaft
- P
  - panel, instrument
  - park brake
  - pedal, accelerator
  - pedal, brake
  - periodic lubrication schedule 10-4
  - periodic service schedule 10-1
  - pinion gear
  - pump, fuel (diesel vehicles)
  - pump, fuel (gasoline vehicles) 13a-11
  - pump, fuel, mechanical (diesel vehicles)
- R
  - rack and pinion
  - radiator (diesel vehicles)
  - rear axle
  - rear differential
  - rear driveshaft
  - rear wheel bearing
  - receiver hitch
  - relay, accessory (diesel vehicles)
  - relay, accessory (gasoline vehicles)
  - relay, differential (diesel vehicles)
  - relay, differential (gasoline vehicles)
  - relay, start (diesel vehicles)
  - relay, start (gasoline vehicles)
  - reservoir, coolant
  - reverse buzzer (diesel vehicles)
  - reverse buzzer (gasoline vehicles)
  - ring gear
  - ROPS (roll-over protective structure)
  - RPM adjustment (diesel vehicles)
  - RPM adjustment (gasoline vehicles)
- S
  - safety
  - safety belt
  - seat
  - seat belt
  - seat frame
  - serial number, vehicle 3-2
  - service schedule
  - service tools
  - shaft seal
  - shifter shaft
  - shock absorber
  - solenoid, fuel (diesel vehicles)
  - spark plug (gasoline vehicles)
  - specifications
  - start relay (diesel vehicles)
  - start relay (gasoline vehicles)
  - starter control circuit (diesel vehicles)
  - starter control circuit (gasoline vehicles)
  - steering
  - steering column
  - steering upright
  - steering wheel
  - storage
  - suspension, front
  - suspension, rear
  - switch, bed lift (diesel vehicles)
  - switch, bed lift (gasoline vehicles)
  - switch, neutral (diesel vehicles)
  - switch, neutral (gasoline vehicles)
- T
  - 12-volt accessory receptacle (diesel vehicles)
  - 12-volt accessory receptacle (gasoline vehicles)
  - test procedures (diesel vehicles)
  - test procedures (gasoline vehicles)
  - test procedures, index of (diesel vehicles) 11b-8
  - test procedures, index of (gasoline vehicles) 11a-8
  - thermostat switch (diesel vehicles)
  - throttle
  - tire
  - tools
  - torque converter (diesel vehicles) 13b-26
  - torque converter (gasoline vehicles) 13a-30
  - transmission
  - troubleshooting
- V
  - v-belt (diesel vehicles)
  - voltage regulator (gasoline vehicles)
- W
  - WARNING
  - wheel
  - wheel bearing
  - wheel, steering
  - wire continuity (diesel vehicles)
  - wire continuity (gasoline vehicles)
  - wire harness diode (diesel vehicles)
  - wire harness diode (gasoline vehicles)
  - wiring diagram (diesel vehicles) 11b-6
  - wiring diagram (gasoline vehicles) 11a-6