Normet Charmec MC605 D(V) Technical Information (5F8AFB8_1000) Index:

• 0. Contents
• 1. Technical data sheet
• 2. Operator’s manual
  • Charmec MC 605 D(V)
  • Contents
  • 1. Introduction
    • 1.1. Carrier
    • 1.2. Carrier identification
    • 1.3. Frame structure
      • 1.3.1. Engine end frame
      • 1.3.2. Load end frame
      • 1.3.3. Oscillation
    • 1.4. Engine
      • 1.4.1. General
      • 1.4.2. Exhaust system
    • 1.5. Hydrodynamic transmission
      • 1.5.1. General
      • 1.5.2. Torque converter
      • 1.5.3. Torque converter with turbine lock
      • 1.5.4. Transmission
      • 1.5.5. Transmission controls
    • 1.6. Mechanical transmission
      • 1.6.1. General
      • 1.6.2. Driveshafts
      • 1.6.3. Axle assemblies
    • 1.7. Hydraulics
      • 1.7.1. Pumps
      • 1.7.2. Brakes
      • 1.7.3. Steering
  • 2. Safety rules
    • 2.1. General safety rules
    • 2.2. Operating safety rules
    • 2.3. Safety labels
  • 3. Operator controls
    • 3.1. Dashboard
      • 3.1.1. Controls
      • 3.1.2. NorSmart control system
      • 3.1.3. Common warning
    • 3.2. Engine control system
    • 3.3. Main switch
    • 3.4. Circuit breakers
    • 3.5. Driving controls
    • 3.6. Seat
    • 3.7. Emergency stop
    • 3.8. Windshield wipers
    • 3.9. Air conditioning
  • 4. Operation and use
    • 4.1. Commissioning on delivery
    • 4.2. Daily operation
      • 4.2.1. Daily maintenance operations
      • 4.2.2. Instrumentation checks
      • 4.2.3. Testing the brakes
    • 4.3. Driving the carrier
      • 4.3.1. General
      • 4.3.2. Before start
      • 4.3.3. Engine start
      • 4.3.4. Gear shifting
      • 4.3.5. Steering
      • 4.3.6. Setting the carrier in motion
      • 4.3.7. Driving on slopes
      • 4.3.8. Road driving
      • 4.3.9. Stopping
    • 4.4. Towing
      • 4.4.1. General
      • 4.4.2. Preparations for towing
      • 4.4.3. Towing when engine/pump is not functioning
      • 4.4.4. Towing when engine/pump combination is working
      • 4.4.5. Measures after towing
      • 4.4.6. Disconnecting the steering cylinder
      • 4.4.7. Disconnecting the cardan shafts
      • 4.4.8. Manual brake emergency release
      • 4.4.9. Releasing the safety/parking brake with emergency pump
    • 4.5. Lifting
      • 4.5.1. General lifting instructions
      • 4.5.2. Lowering the carrier down a mine
    • 4.6. Special operating conditions
      • 4.6.1. Winter operation
      • 4.6.2. High ambient temperature, high altitude
      • 4.6.3. Jump start
      • 4.6.4. Cleaning protective treatment
  • Notes
• 3. NorSmart control system
  • NorSmart Anfo
  • 1. GENERAL
    • 1.1. Purpose of the system
    • 1.2. Warnings and notifications
    • 1.3. Definitions, terms and abbreviations used
  • 2. General description of the system
    • 2.1. Remote Display (RD)
    • 2.2. Multi Information Controller (MIC)
  • 3. User Interface
    • 3.1. Navigation in the user interface
    • 3.2. Adjusting values
    • 3.3. Access rights of the user interface
    • 3.4. Pop-up windows of the user interface
    • 3.5. User interface alerts
    • 3.6. Drive Display (1)
    • 3.7. Process display (2)
    • 3.8. Process control (3)
    • 3.9. Data logging (4)
      • 3.9.1. Process log window (4.1)
      • 3.9.2. Alerts window (4.2)
      • 3.9.3. Platform operating hours (4.3)
      • 3.9.4. File transfer settings (4.4)
    • 3.10. Display settings window (5)
    • 3.11. Advanced settings window (6)
      • 3.11.1. Access level selection (6.1)
      • 3.11.2. Commercial options (6.2)
      • 3.11.3. Factory & default parameters (6.3)
      • 3.11.4. System versions and settings (6.4)
      • 3.11.5. System backup (6.5)
    • 3.12. Process maintenance (7)
      • 3.12.1. Calibrations (7.1)
      • 3.12.2. Process parameters (7.2)
      • 3.12.3. Feeder options & parameters (7.3)
    • 3.13. Vehicle maintenance window (8)
      • 3.13.1. Platform parameters (8.1)
      • 3.13.2. Pedal calibrations (8.2)
      • 3.13.3. Engine and drivetrain (8.3)
      • 3.13.4. Drive speed calibration (8.4)
      • 3.13.5. Inclinometer calibration (8.5) (Optional)
      • 3.13.6. Suspension (8.6) (Only in Drivedisplay2)
    • 3.14. Boom maintenance window (9)
      • 3.14.1. Boom control parameters (9.1)
      • 3.14.2. Joystick calibrations (9.2)
      • 3.14.3. Boom adjustments (9.3)
      • 3.14.4. Boom parameters (9.4)
    • 3.15. Diagnostics window (10)
      • 3.15.1. Module I/O diagnostics (10.1)
      • 3.15.2. Camera view (10.2)
      • 3.15.3. Support leg diagnostics (10.3)
      • 3.15.4. Measures (10.4)
      • 3.15.5. CAN diagnostics (10.5)
      • 3.15.6. Controller diagnostics (10.6)
    • 3.16. Compact Controller Display
  • 4. FUNCTIONS
    • 4.1. Starting up the system
    • 4.2. System update
    • 4.3. System backup
    • 4.4. System backup restoration
    • 4.5. Changing the access level using a code or a login key
      • 4.5.1. Changing the access level using a code
      • 4.5.2. Changing the access level using a login key
  • 5. Appendices
    • APPENDIX 1. System alerts
      • Table 1:
      • Table 1:
    • APPENDIX 2. I/O-errors
    • APPENDIX 3. Module errors
      • Table 1:
    • APPENDIX 4. System info texts
    • APPENDIX 5. ANFO process start up enabling conditions
    • APPENDIX 6. Warning symbol explanations
• 4. Service schedule
• 5. Maintenance manual
  • Carrier
  • Contents
  • 1. Safety precautions
    • 1.1. Service
    • 1.2. Hydraulics
    • 1.3. Other precautions
  • 2. Oil samples
    • 2.1. Evacuation and sample line operation
    • 2.2. Sample lines
  • 3. Engine
    • 3.1. Lubricant Recommendations
      • 3.1.1. Service Products
      • 3.1.2. Diesel Fuels
      • 3.1.3. Fame Fuels
      • 3.1.4. Engine Oils
      • 3.1.5. Coolant
    • 3.2. General
    • 3.3. Procedures
      • 3.3.1. Daily or once per shift (10 h)
        • Check the engine oil level.
        • Check the fuel level.
        • Check the air cleaner.
        • Check the coolant level.
        • Check the fuel pre-filter
      • 3.3.2. Every 500 hours
        • Replace the engine oil filter.
        • Change the engine oil.
        • Check the battery and clean battery terminals.
        • Check the coolant additive concentration.
        • Clean catalytic exhaust gas purifier.
        • Check the poly -V-belt condition.
        • Adjust the valve clearance.*
      • 3.3.3. Every 1000 hours
        • Check the engine.
        • Check the lines and hoses.
        • Check the air cleaner intake pipe.
        • Replace the intake air cleaner filter.
        • Check the cooling and heating system.
      • 3.3.4. Every 1500 hours
        • Adjust the valve clearance.
        • Replace the fuel filter element.
        • Clean the fuel prefilter element. (OM904LA engine)
        • Replace the fuel pre-filter insert.
        • Change the coolant.
      • 3.3.5. Every 2 years
        • Replace compressed air dryer filter cartridge.
    • 3.4. Troubleshooting
  • 4. Powershift transmission
    • 4.1. Lubricant recommendations
    • 4.2. Procedures
      • 4.2.1. Daily or once per shift (10 hours)
        • Check the transmission oil level.
      • 4.2.2. Every 500 hours
        • Replace the transmission oil filter.
      • 4.2.3. Every 1000 hours
        • Change the transmission oil.
    • 4.3. Troubleshooting
      • 4.3.1. General
      • 4.3.2. Procedures
      • 4.3.3. Troubleshooting guide
  • 5. Mechanical transmission
    • 5.1. Lubricant Recommendations
    • 5.2. Procedures
      • 5.2.1. Daily or once per shift (10 hours)
        • Check the tyres visually.
      • 5.2.2. Weekly (50 hours)
        • Lubricate the propeller shaft greasing fittings.
        • Check tyre pressure and condition.
        • Check the drive line bolts.
      • 5.2.3. Every 125 hours
        • Check the axle differential oil level.
      • 5.2.4. Every 250 hours
        • Check the wheel nuts.
        • Check the axle planetary gear oil level.
      • 5.2.5. Every 500 hours
        • Check the brake plate wear.
        • Change the axle differential oil.
      • 5.2.6. Every 1000 hours
        • Change the axle planetary gear oil.
      • 5.2.7. As required
        • Air bleed the service brakes.
        • Air bleed the safety/parking brakes.
    • 5.3. Troubleshooting
  • 6. Hydraulic system
    • 6.1. Lubricant Recommendations
    • 6.2. Pressure accumulator safety precautions
    • 6.3. Procedures
      • 6.3.1. Daily or once per shift (10 hours)
        • Check the hydraulic fluid level.
        • Check there are no leaking or hanging hoses.
      • 6.3.2. Every 500 hours
        • Check the pressure accumulators
        • Replace the hydraulic return fluid filter.
        • Change the hydraulic fluid.
      • 6.3.3. Every 1000 hours
        • Accumulator gas pressure test.
      • 6.3.4. As required maintenance
        • Check the steering hydraulic pressure.
        • Check and adjust the charging pressure.
        • Check the service brake pressure.
        • Check and adjust the safety/parking brake pressure.
    • 6.4. Troubleshooting
      • 6.4.1. Steering
      • 6.4.2. Service brakes
      • 6.4.3. Safety/parking brakes
  • 7. Frame
    • 7.1. Lubricant Recommendations
    • 7.2. Procedures
      • 7.2.1. Weekly (50 hours)
        • Lubricate the carrier greasing fittings.
      • 7.2.2. Every 1000 hours
        • Check the oscillation axle bushings.
        • Check the frame joint bearings.
        • Check the steering cylinder joint pin, pin locking and bearing.
  • 8. Enclosed Cabin Equipments
    • 8.1. Procedures
      • 8.1.1. Daily or once in shift (10 hours)
        • Fill up the windshield washer reservoir.
      • 8.1.2. Every 500 hours
        • Change or clean the cabin fresh air filter weave.
      • 8.1.3. Every 2 years
        • Change the air conditioning system dryer.
      • 8.1.4. As required maintenance
        • Ensure efficient operation of the air conditioning:
  • 9. Tightening torques
    • 9.1. Screws
    • 9.2. Screws with locking washers
      • 9.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
      • 9.2.2. Nord-lock® Steel washers
• 6. Mobile elevating work platform
  • Mobile Elevating Work Platform
  • Contents
  • 1. Foreword
  • 2. Introduction
    • 2.1. General
    • 2.2. Boom
    • 2.3. Work platform
  • 3. Safety instructions
    • 3.1. General
    • 3.2. Operation
    • 3.3. Inclination values
    • 3.4. Maintenance
    • 3.5. Emergency stop
    • 3.6. In case of danger
    • 3.7. Environment
  • 4. Instructions for the owner and operator
    • 4.1. Operator suitability
    • 4.2. Responsibility
  • 5. Operator’s controls
    • 5.1. Work platform controls
    • 5.2. Lower controls
    • 5.3. Terminal box TB3
    • 5.4. Work platform terminal box TB4
    • 5.5. Cabin joystick
    • 5.6. Alarm unit
    • 5.7. Safety canopy locking
  • 6. Operation
    • 6.1. Preparations
    • 6.2. Use of the MEWP
    • 6.3. Daily checks
    • 6.4. Operation definitions
    • 6.5. Safety harness
    • 6.6. Extreme conditions
  • 7. Transport and storage
    • 7.1. Driving
    • 7.2. Storage
    • 7.3. Lifting
    • 7.4. Commissioning on delivery
  • 8. Maintenance
    • 8.1. General
    • 8.2. Greasing
    • 8.3. Schedule
    • 8.4. Maintenance items
      • 8.4.1. Daily or once in shift (10 hours)
        • Visually check the hydraulic hoses, couplings and the structure.
        • Check the tilting cylinder pin and work platform joint pin.
        • Keep the working area of the work platform clean.
        • Check the boom limit switch
      • 8.4.2. Weekly (50 hours)
        • Lubricate the grease fittings.
        • Check the boom mounting attachment.
        • Inspect the hydraulic cylinder, cylinder joint pin, pin locking and bearing.
      • 8.4.3. Every 250 hours
        • Check the boom extension clearance.
      • 8.4.4. Every 500 hours
        • Check the hydraulic pressures.
        • Inspect the turning joint lug welding.
        • Inspect the tilt cylinder fixing lug welding.
        • Inspect the condition of the boom beams.
        • Inspect the function of the load-lowering valve.
        • Inspect the boom mounting bolt connections.
      • 8.4.5. Every 1000 hours
        • Accumulator gas pressure test.
      • 8.4.6. Every 2000 hours
        • Change the tilting cylinder joint pin and bearing.
      • 8.4.7. Every 6000 hours
        • Change the tilting cylinder.
      • 8.4.8. Every 1 year
        • Adjust the boom lowering speed.
        • Adjust the boom slewing speed.
        • Adjust the load sensing system
  • 9. Specification
    • 9.1. Speed values
    • 9.2. Sticker
      • 9.2.1. General instructions
      • 9.2.2. Daily inspection
  • 10. Troubleshooting
• 7. Charging module OEM
  • Platform for OEM solutions
  • Contents
  • 1. Operator controls
    • 1.1. Emergency stop
    • 1.2. Hose connections
  • 2. Maintenance
    • 2.1. Hot work during maintenance
    • 2.2. Fire prevention measures
    • 2.3. General instructions
    • 2.4. Maintenance instructions
    • 2.5. Maintenance schedule
    • 2.6. Maintenance procedures
      • 2.6.1. Daily or once per shift (10 hours)
        • Drain water from the water separator
        • Check the lubricator drippage amount and oil level
      • 2.6.2. Every 500 hours
        • Check the resistance of earthing straps
        • Clean the filter in the water line
      • 2.6.3. As required
        • Change the water separator filter-element
        • Fix the earthing strap and earthing point connections
        • Replace the earthing strap
  • Notes
• 8. Safety Instructions
  • Normet Carriers and Equipments
  • Contents
  • 1. Foreword
  • 2. Safety Instructions in Manuals
    • 2.1. Operator manual
  • 3. Instructions and Warnings
  • 4. General Safety Instructions
  • 5. Instructions for the Owner and Operator
    • 5.1. Working environment
    • 5.2. Personnel
    • 5.3. Distribution of liability
    • 5.4. Training
  • 6. Operator Suitability and Responsibility
    • 6.1. Suitability
    • 6.2. Responsibility
  • 7. Maintaining Safety
  • 8. Carrier
    • 8.1. Prior to operation
    • 8.2. Starting up
    • 8.3. Driving
    • 8.4. Operation
    • 8.5. Ending of shift
    • 8.6. Stopping
    • 8.7. Towage
    • 8.8. Diesel engine
    • 8.9. Transport
    • 8.10. Service of batteries
  • 9. Mobile Elevating Work Platform
    • 9.1. Safety Instructions For Lifting Platform Operation
  • 10. Lifting Cargo
    • 10.1. Taking The Lifter Into Use
    • 10.2. Instructions For Safe Lifting
    • 10.3. Lifting
  • 11. Concrete Spraying
    • 11.1. General
    • 11.2. Pump and boom
    • 11.3. Operating
    • 11.4. Cleaning
  • 12. Anfo Charging
    • 12.1. General
    • 12.2. Instructions
    • 12.3. Explosives
    • 12.4. Work
    • 12.5. Hot work
    • 12.6. Fire prevention
  • 13. Emulsion Charging
    • 13.1. General instructions
  • 14. Electric System
    • 14.1. Electric circuit
    • 14.2. Electric lines
    • 14.3. Contact with an electric line
    • 14.4. In case of bodily injury
    • 14.5. Service of electric equipment
    • 14.6. Cable reel and AC grid
  • 15. Hydraulic System
  • 16. Compressed Air and Water Systems
  • 17. Maintenance and Service
    • 17.1. General
    • 17.2. Carrier
    • 17.3. Engine
    • 17.4. Oils and greases
    • 17.5. Adding fuel
    • 17.6. Safety Instructions for Servicing the Booms
    • 17.7. Safety Instructions For Servicing The Lifting Platform
    • 17.8. Welding
  • 18. Environmental Instructions
    • 18.1. Introduction
    • 18.2. Fuels
    • 18.3. Oils and oily waste
    • 18.4. Coolants
    • 18.5. Cleaning solutions
    • 18.6. Rubber
    • 18.7. Batteries
    • 18.8. Metals
    • 18.9. Worn components
    • 18.10. Disposing the Normet product
• 9. CPC4 engine fault codes
  • 8. Diagnostics
    • 8.1. J1939 Diagnostic Messages
    • 8.2. Fault Codes
      • 8.2.1. Conversion Method
      • 8.2.2. Fault Codes for CPC4-ECAN and MR2
    • 8.3. Actual Values
      • 8.3.1. Analog Values
• 10. Particle filter system – Dinlog/Dipex
  • 1. Dipex continuous regenerating particulate filter
  • 2. Maintenance
    • 2.1. Procedures
      • 2.1.1. Daily or once per shift (10 hours)
      • 2.1.2. Every 500 hours
• 11. Fuel system – Wiggins
• 12. Centralized lubrication system – Lincoln
• 13. Portable Fire Extinguisher
• 14. Schemas