Normet Charmec MF605 D Long Frame Technical Information (5F719E9_1000) Index:

• 0. Contents
• 1. Technical Data Sheet
• 2. Operator’s Manual
  • Charmec MF 605 D
  • Contents
  • 1. Introduction
    • 1.1. Carrier
    • 1.2. Frame Structure
      • 1.2.1. Engine end Frame
      • 1.2.2. Load end Frame
      • 1.2.3. Oscillation
    • 1.3. Engine
      • 1.3.1. General
      • 1.3.2. Exhaust system
    • 1.4. Hydrodynamic Transmission
      • 1.4.1. General
      • 1.4.2. Torque Converter
      • 1.4.3. Transmission
      • 1.4.4. Transmission Controls
    • 1.5. Mechanical Transmission
      • 1.5.1. General
      • 1.5.2. Driveshafts
      • 1.5.3. Axle Assemblies
    • 1.6. Hydraulics
      • 1.6.1. Pumps
      • 1.6.2. Brakes
      • 1.6.3. Steering
  • 2. Safety Rules
    • 2.1. General Safety Rules
    • 2.2. Operating Safety Rules
    • 2.3. Safety Labels
  • 3. Operator Controls
    • 3.1. Dashboard
      • 3.1.1. Switches
      • 3.1.2. Indicator Lights
      • 3.1.3. Gauges
      • 3.1.4. Automatic Brake Application System
    • 3.2. Engine Control System
    • 3.3. Main Switch
    • 3.4. Circuit Breakers
    • 3.5. Driving Controls
    • 3.6. Seat
    • 3.7. Emergency Stop
    • 3.8. Windshield Wipers
    • 3.9. Air Conditioning
  • 4. Operation and Use
    • 4.1. Commissioning on Delivery
    • 4.2. Daily Operation
      • 4.2.1. Daily Maintenance Operations
      • 4.2.2. Instrumentation Checks
      • 4.2.3. Testing the Brakes
    • 4.3. Driving the Carrier
      • 4.3.1. General
      • 4.3.2. Before Start
      • 4.3.3. Engine Start
      • 4.3.4. Gear Shifting
      • 4.3.5. Steering
      • 4.3.6. Setting The Carrier In Motion
      • 4.3.7. Driving on Slopes
      • 4.3.8. Road Driving
      • 4.3.9. Stopping
    • 4.4. Carrie Transfer
      • 4.4.1. Towing
      • 4.4.2. Lifting
      • 4.4.3. Lowering the Carrier Down a Mine
    • 4.5. Special Operating Conditions
      • 4.5.1. Winter Operation
      • 4.5.2. High Ambient Temperature, High Altitude
      • 4.5.3. Jump Start
      • 4.5.4. Cleaning Protective Treatment
• 3. Service Schedule
• 4. Maintenance Manual
  • Carrier
  • Contents
  • 1. Safety precautions
    • 1.1. Service
    • 1.2. Hydraulics
    • 1.3. Other precautions
  • 2. Oil samples
    • 2.1. Evacuation and sample line operation
    • 2.2. Sample lines
  • 3. Engine
    • 3.1. Lubricant Recommendations
      • 3.1.1. Service Products
      • 3.1.2. Diesel Fuels
      • 3.1.3. Fame Fuels
      • 3.1.4. Engine Oils
      • 3.1.5. Coolant
    • 3.2. General
    • 3.3. Procedures
      • 3.3.1. Daily or once per shift (10 h)
        • Check the engine oil level.
        • Check the fuel level.
        • Check the air cleaner.
        • Check the coolant level.
        • Check the fuel pre-filter
      • 3.3.2. Every 500 hours
        • Replace the engine oil filter.
        • Change the engine oil.
        • Check the battery and clean battery terminals.
        • Check the coolant additive concentration.
        • Clean catalytic exhaust gas purifier.
        • Check the poly -V-belt condition.
        • Adjust the valve clearance.*
      • 3.3.3. Every 1000 hours
        • Check the engine.
        • Check the lines and hoses.
        • Check the air cleaner intake pipe.
        • Replace the intake air cleaner filter.
        • Check the cooling and heating system.
      • 3.3.4. Every 1500 hours
        • Adjust the valve clearance.
        • Replace the fuel filter element.
        • Clean the fuel prefilter element. (OM904LA engine)
        • Replace the fuel pre-filter insert.
        • Change the coolant.
    • 3.4. Troubleshooting
  • 4. Powershift transmission
    • 4.1. Lubricant recommendations
    • 4.2. Procedures
      • 4.2.1. Daily or once per shift (10 hours)
        • Check the transmission oil level.
      • 4.2.2. Every 500 hours
        • Replace the transmission oil filter.
      • 4.2.3. Every 1000 hours
        • Change the transmission oil.
    • 4.3. Troubleshooting
      • 4.3.1. General
      • 4.3.2. Procedures
      • 4.3.3. Troubleshooting guide
  • 5. Mechanical transmission
    • 5.1. Lubricant Recommendations
    • 5.2. Procedures
      • 5.2.1. Daily or once per shift (10 hours)
        • Check the tyres visually.
      • 5.2.2. Weekly (50 hours)
        • Lubricate the propeller shaft greasing fittings.
        • Check tyre pressure and condition.
        • Check the drive line bolts.
      • 5.2.3. Every 125 hours
        • Check the axle differential oil level.
      • 5.2.4. Every 250 hours
        • Check the wheel nuts.
        • Check the axle planetary gear oil level.
      • 5.2.5. Every 500 hours
        • Check the brake plate wear.
        • Change the axle differential oil.
      • 5.2.6. Every 1000 hours
        • Change the axle planetary gear oil.
      • 5.2.7. As required
        • Air bleed the service brakes.
        • Air bleed the safety/parking brakes.
    • 5.3. Troubleshooting
  • 6. Hydraulic system
    • 6.1. Lubricant Recommendations
    • 6.2. Pressure accumulator safety precautions
    • 6.3. Procedures
      • 6.3.1. Daily or once per shift (10 hours)
        • Check the hydraulic fluid level.
        • Check there are no leaking or hanging hoses.
      • 6.3.2. Every 500 hours
        • Check the pressure accumulators
        • Replace the hydraulic return fluid filter.
        • Change the hydraulic fluid.
      • 6.3.3. Every 1000 hours
        • Accumulator gas pressure test.
      • 6.3.4. As required maintenance
        • Check the steering hydraulic pressure.
        • Check and adjust the charging pressure.
        • Check the service brake pressure.
        • Check and adjust the safety/parking brake pressure.
    • 6.4. Troubleshooting
      • 6.4.1. Steering
      • 6.4.2. Service brakes
      • 6.4.3. Safety/parking brakes
  • 7. Frame
    • 7.1. Lubricant Recommendations
    • 7.2. Procedures
      • 7.2.1. Weekly (50 hours)
        • Lubricate the carrier greasing fittings.
      • 7.2.2. Every 1,000 hours
        • Check the oscillation axle bushings.
        • Check the frame joint bearings.
        • Check the steering cylinder joint pin, pin locking and bearing.
  • 8. Enclosed Cabin Equipments
    • 8.1. Procedures
      • 8.1.1. Daily or once in shift (10 hours)
        • Fill up the windshield washer reservoir.
      • 8.1.2. Every 500 hours
        • Change or clean the cabin fresh air filter weave.
      • 8.1.3. Every 2 years
        • Change the air conditioning system dryer.
      • 8.1.4. As required maintenance
        • Ensure efficient operation of the air conditioning:
• 5. Mobile Elevating Work Platform
• 6. Safety Instructions
• 7. ADM2 Engine Fault Codes
• 8. Brigade Backeye
• 9. Air conditioning
• 10. Lincoln Centralized Lubrication System
• 11. Portable Fire Extinguisher
• 12. Schemas