Normet Spraymec MF050 VC Technical Information (100069527)

Normet Spraymec MF050 VC Technical Information (100069527)

Normet Spraymec MF050 VC Technical Information (100069527) Index:

• 0. Contents
• 1. Carrier
  • 0. Carrier
  • 1. Technical Data Sheet
  • 2. Operator’s Manual
    • Spraymec MF 050 VC
    • Contents
    • 1. Introduction
      • 1.1. Carrier
      • 1.2. Carrier identification
      • 1.3. Frame Structure
        • 1.3.1. Engine end Frame
        • 1.3.2. Load end Frame
        • 1.3.3. Oscillation
      • 1.4. Engine
        • 1.4.1. General
      • 1.5. Hydrodynamic Transmission
        • 1.5.1. General
        • 1.5.2. Torque Converter
        • 1.5.3. Transmission
        • 1.5.4. Transmission Controls
      • 1.6. Mechanical Transmission
        • 1.6.1. General
        • 1.6.2. Driveshafts
        • 1.6.3. Axle Assemblies
      • 1.7. Hydraulics
        • 1.7.1. Pumps
        • 1.7.2. Brakes
        • 1.7.3. Steering
    • 2. Safety Rules
      • 2.1. General Safety Rules
      • 2.2. Operating Safety Rules
    • 3. Operator Controls
      • 3.1. Dashboard
        • 3.1.1. TB7
        • 3.1.2. TB7b
        • 3.1.3. TB9
        • 3.1.4. Norsmart Control system.
        • 3.1.5. Automatic Brake Application System
        • 3.1.6. Engine Control System
      • 3.2. Radio remote control box
      • 3.3. TB5
      • 3.4. TB51
      • 3.5. Joysticks
      • 3.6. High voltage box HVB
      • 3.7. Main Switch
      • 3.8. Circuit Breakers
      • 3.9. Driving Controls
      • 3.10. Seat
      • 3.11. Emergency Stop
      • 3.12. Windshield Wipers
      • 3.13. Air Conditioning
    • 4. Operation and Use
      • 4.1. Commissioning on Delivery
      • 4.2. Daily Operation
        • 4.2.1. Daily Maintenance Operations
        • 4.2.2. Instrumentation Checks
        • 4.2.3. Testing the Brakes
      • 4.3. Driving the Carrier
        • 4.3.1. General
        • 4.3.2. Before Start
        • 4.3.3. Engine Start
        • 4.3.4. Gear Shifting
        • 4.3.5. Steering
        • 4.3.6. Setting The Carrier In Motion
        • 4.3.7. Driving on Slopes
        • 4.3.8. Road Driving
        • 4.3.9. Stopping
      • 4.4. Carrie Transfer
        • 4.4.1. Towing
        • 4.4.2. Lifting
        • 4.4.3. Lowering the Carrier Down a Mine
      • 4.5. Special Operating Conditions
        • 4.5.1. Winter Operation
        • 4.5.2. High Ambient Temperature, High Altitude
        • 4.5.3. Jump Start
        • 4.5.4. Engine Storage
    • Notes
  • 3. Service Schedule
  • 4. Maintenance manual
    • Carrier
    • Contents
    • 1. Safety precautions
      • 1.1. Mechanical support
      • 1.2. Service
      • 1.3. Hydraulics
      • 1.4. Other precautions
    • 2. Oil samples
      • 2.1. Evacuation and sample line operation
      • 2.2. Sample lines
    • 3. Engine
      • 3.1. Safety Precautions
      • 3.2. General
        • 3.2.1. Lubricating Oil
        • 3.2.2. Fuel
        • 3.2.3. Coolant
        • 3.2.4. Diesel Exhaust Fluid (DEF)
      • 3.3. Procedures
        • 3.3.1. Daily or once per shift
        • 3.3.2. Every 250 hours
        • 3.3.3. Every 500 hours
        • 3.3.4. Every 1000 hours
        • 3.3.5. Every 2000 hours
        • 3.3.6. Every 4000 hours
        • 3.3.7. Every 5000 hours
    • 4. Powershift transmission
      • 4.1. Lubricant recommendations
      • 4.2. Procedures
        • 4.2.1. Daily or once per shift (10 hours)
        • 4.2.2. Every 500 hours
        • 4.2.3. Every 1000 hours
      • 4.3. Troubleshooting
        • 4.3.1. General
        • 4.3.2. Procedures
        • 4.3.3. Troubleshooting guide
    • 5. Mechanical transmission
      • 5.1. Lubricant Recommendations
      • 5.2. Procedures
        • 5.2.1. Daily or once per shift (10 hours)
        • 5.2.2. Weekly (50 hours)
        • 5.2.3. Every 125 hours
        • 5.2.4. Every 250 hours
        • 5.2.5. Every 500 hours
        • 5.2.6. Every 1000 hours
        • 5.2.7. As required
      • 5.3. Troubleshooting
    • 6. Hydraulic system
      • 6.1. Lubricant Recommendations
      • 6.2. Pressure accumulator safety precautions
      • 6.3. Procedures
        • 6.3.1. Daily or once per shift (10 hours)
        • 6.3.2. Every 500 hours
        • 6.3.3. Every 1000 hours
        • 6.3.4. As required maintenance
      • 6.4. Troubleshooting
        • 6.4.1. Steering
        • 6.4.2. Service brakes
        • 6.4.3. Safety/parking brakes
    • 7. Frame
      • 7.1. Lubricant Recommendations
      • 7.2. Procedures
        • 7.2.1. Weekly (50 hours)
        • 7.2.2. Every 1,000 hours
    • 8. Enclosed Cabin Equipments
      • 8.1. Procedures
        • 8.1.1. Daily or once in shift (10 hours)
        • 8.1.2. Every 500 hours
        • 8.1.3. Every 2 years
        • 8.1.4. As required maintenance
    • 9. Tightening torques
      • 9.1. Screws
      • 9.2. Screws with locking washers
        • 9.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
        • 9.2.2. Nord-lock® Steel washers
    • Notes
  • 5. Hydraulic Suspension
    • Hydraulic front axle suspension
    • Contents
    • 1. Safety precautions
    • 2. Maintenance
      • 2.1. Lubricant Recommendations
      • 2.2. Pressure accumulator safety precautions
      • 2.3. Procedures
        • 2.3.1. Daily or once per shift (10 hours)
        • 2.3.2. Weekly (50 hours)
        • 2.3.3. Every 1000 hours
    • Notes
  • 6. Safety Instructions
  • 7. Engine Fault Codes
  • 8. Schemas
• 2. Spraying
  • 0. Spraying
  • 1. Spraying Boom SB 500 B
    • Spraying Boom SB 500 B
    • Contents
    • 1. Foreword
    • 2. Introduction
      • 2.1. Technical Information SB 500 B
      • 2.2. SB 500 B Boom System
        • 2.2.1. Description
        • 2.2.2. Hydraulics
        • 2.2.3. System control
    • 3. Safety instructions
      • 3.1. General
      • 3.2. Boom Operation
      • 3.3. Boom Maintenance
      • 3.4. In case of danger
      • 3.5. Working Environment
    • 4. Operation
      • 4.1. Before Operation of the Boom
      • 4.2. Boom Handling
      • 4.3. Storage
      • 4.4. Extreme Conditions
    • 5. Maintenance
      • 5.1. Lubricant recommendations
      • 5.2. Schedule
      • 5.3. Maintenance Procedures
        • 5.3.1. Daily or once per shift (10 hours)
        • 5.3.2. Weekly (50 hours)
        • 5.3.3. Every 500 hours
        • 5.3.4. Every 1000 hours
  • 2. NSP30-NSP40 Maintenance Manual
    • Concrete pump NSP30/NSP40
    • Contents
    • 1. Introduction
      • 1.1. Technical data
    • 2. Safety precautions
      • 2.1. Service
      • 2.2. Hydraulics
    • 3. Maintenance
      • 3.1. Lubricant recommendations
      • 3.2. Schedule
      • 3.3. Maintenance procedures
        • 3.3.1. Daily or once per shift (10 hours)
        • 3.3.2. Weekly (50 hours)
        • 3.3.3. Every 125 hours
        • 3.3.4. Every 250 hours
        • 3.3.5. Every 500 hours
        • 3.3.6. Every 1000 hours
    • 4. Repairs
      • 4.1. Switching overlap
      • 4.2. Delivery piston change
  • 3. Spraying equipment
    • Spraying Equipment
    • Contents
    • 1. Introduction
      • 1.1. Technical description
        • 1.1.1. Wet mix process
        • 1.1.2. Pumped concrete
        • 1.1.3. Accelerators
        • 1.1.4. Concrete pump
        • 1.1.5. Boom
    • 2. Controls
      • 2.1. Waterline
        • 2.1.1. Shut-off valves for water
        • 2.1.2. Water pressure regulator
        • 2.1.3. Water box emptying valve
        • 2.1.4. Water reel
        • 2.1.5. Boots washing
        • 2.1.6. Pressure washer
      • 2.2. Nozzle washing valves
      • 2.3. Pressure air line
        • 2.3.1. Shut -off valves for compressed air
      • 2.4. Cable reel
      • 2.5. Concrete pump controls
        • 2.5.1. Control system by-pass
      • 2.6. Form oil system
      • 2.7. High Pressure Wall Washing System
    • 3. Operation and Use
      • 3.1. Concrete pumping – Electric
      • 3.2. Concrete pumping – Diesel
      • 3.3. Useful tips
      • 3.4. Spraying technique
    • 4. Maintenance
      • 4.1. Schedule
      • 4.2. Maintenance procedures
        • 4.2.1. Daily or once per shift (10 hours)
        • 4.2.2. After use
        • 4.2.3. As required
  • 4. Accelerator Pump
  • 5. Control System User Interface
    • NORSMART NORDOSER NGE2, XE / XH / XI
    • 1. General
      • 1.1. Purpose of the system
      • 1.2. Warnings and notifications
      • 1.3. Definitions, terms and abbreviations used
    • 2. General description of the system
      • 2.1. Multi Information Display (MID)
      • 2.2. Can Hub Module (HUB)
      • 2.3. Controller Module HCM2000
      • 2.4. Controller Module HCM3100
      • 2.5. Controller Module HCM3200
    • 3. User Interface
      • 3.1. Navigation in the user interface
      • 3.2. Adjusting values
      • 3.3. Access rights of the user interface
      • 3.4. Pop-up windows of the user interface
      • 3.5. User interface alerts
      • 3.6. Drive display (1)
      • 3.7. Process Display (2)
      • 3.8. Shift information (3)
        • 3.8.1. Edit shift information (3.1)
        • 3.8.2. Process settings (3.2)
        • 3.8.3. Close shift (3.3)
        • 3.8.4. Condition monitoring settings (3.4) (Only XI control systems)
      • 3.9. Data logging (4)
        • 3.9.1. Process log window (4.1)
        • 3.9.2. Alerts window (4.2)
        • 3.9.3. Platform operating hours (4.3)
        • 3.9.4. File transfer settings (4.4) (Commercial option)
      • 3.10. Display settings window (5)
      • 3.11. Advanced settings window (6)
        • 3.11.1. Access level selection (6.1)
        • 3.11.2. Commercial options (6.2)
        • 3.11.3. Factory & default parameters (6.3)
        • 3.11.4. System versions and settings (6.4)
        • 3.11.5. System backup (6.5)
      • 3.12. Process maintenance window (7)
        • 3.12.1. Calibrations (7.1)
        • 3.12.2. Process parameters (7.2)
      • 3.13. Vehicle maintenance window (8)
        • 3.13.1. Pedal calibrations (8.2)
        • 3.13.2. Engine and drivetrain (8.3)
        • 3.13.3. Drive speed calibration (8.4)
        • 3.13.4. Inclinometer calibration (8.5) (Optional)
      • 3.14. Boom maintenance window (9)
        • 3.14.1. Boom control parameters (9.1)
        • 3.14.2. Joystick calibrations (9.2)
        • 3.14.3. Boom adjustments (9.3)
      • 3.15. Diagnostics window (10)
        • 3.15.1. Module I/O diagnostics (10.1)
        • 3.15.2. Camera view (10.2)
        • 3.15.3. Support leg diagnostics (10.3)
        • 3.15.4. Measures (10.4)
        • 3.15.5. CAN diagnostics (10.5)
        • 3.15.6. Process diagnostics (10.6)
        • 3.15.7. Controller diagnostics (10.7)
        • 3.15.8. Wireless controller diagnostics (10.8)
      • 3.16. Compact Display Controller
    • 4. FUNCTIONS
      • 4.1. Starting up the system
      • 4.2. System update
      • 4.3. System backup
      • 4.4. System backup restoration
      • 4.5. Changing the access level using a code or a login key
        • 4.5.1. Changing the access level using a code
        • 4.5.2. Changing the access level using a login key
    • 5. Appendices
      • APPENDIX 1. System alert and info texts
        • Table 1:
        • Table 1:
      • APPENDIX 2. I/O-errors
      • APPENDIX 3. NORDOSER system alert and info texts
      • APPENDIX 4. NORDOSER/NORSTREAMER process start up enabling
      • APPENDIX 5. Warning symbol explanations
• 3. Equipment
  • 0. Equipment
  • 1. Portable Fire Extinguisher
  • 2. Hydraulic High Pressure Pumps
  • 3. Automatic Hose Reel
  • 4. Central Lubrication System – Lincoln
  • 5. Brigade
  • 6. Vibrator – VIBCO service manual
  • 7. Cable Reel
  • 8. Compressor
  • 9. Hose Reel 883
  • 10. Wiggins Fuel System
• 4. Construction Chemicals
  • Mining
  • Tunnelling
  • Normet Sprayed Concrete
• 5. Others
  • ABB Softstarters
    • Chapter 1 Introduction
      • 1:1 About the complete set of documentation for a softstarter
      • 1:2 About the installation and commissioning manual
        • 1:2.1 Intended audiences
        • 1:2.2 Chapters included
        • 1:2.3 Revision notes
        • 1:2.4 Acronyms and abbreviations
    • Chapter 2 Quickstart
      • 2:1 Connection
      • 2:2 Configuration
      • 2:3 Start of the motor
    • Chapter 3 Description
      • 3:1 Overview
      • 3:2 Functions
      • 3:3 Markings and connections
      • 3:4 Type designation
      • 3:5 Industrial IT
      • 3:6 Environmental influence
      • 3:7 Specifications
      • 3:8 Technical data
        • 3:8.1 General
        • 3:8.2 Semi-conductor fuses
        • 3:8.3 Softstarter types
        • 3:8.4 Weights
        • 3:8.5 UL information
        • 3:8.6 Dimensions
    • Chapter 4 Mounting
      • 4:1 Receiving, unpacking and checking
        • 4:1.1 Intermediate storage
      • 4:2 Mounting
        • 4:2.1 Handling when mounting
        • 4:2.2 Requirements
        • 4:2.3 Minimum distance to wall/front
        • 4:2.4 Minimum enclosure sizes
        • 4:2.5 Addings for marine applications
    • Chapter 5 Connection
      • 5:1 General
      • 5:2 Electrical connection
        • 5:2.1 Main circuit
        • 5:2.2 Supply voltage and control circuit
        • 5:2.3 Emergency closing of contactor (PSTB370…1050 only)
      • 5:3 Connection of communication devices (optional)
        • 5:3.1 Fieldbus communication
        • 5:3.2 External keypad
        • 5:3.3 Transferring of parameters
    • Chapter 6 Human-Machine Interface (HMI)
      • 6:1 Overview
        • 6:1.1 Application
        • 6:1.2 Design
        • 6:1.3 Password
        • 6:1.4 Locking/unlocking the keypad
      • 6:2 Menu tree
        • 6:2.1 Overview
        • 6:2.2 Top level
        • 6:2.3 Settings menu
        • 6:2.4 Local Control menu
        • 6:2.5 Event Log menu
        • 6:2.6 Status Information menu
        • 6:2.7 Reset Events menu
    • Chapter 7 Settings and configuration
      • 7:1 Settings
        • 7:1.1 Overview of all accessible settings (different menus)
        • 7:1.2 Parameter list
      • 7:2 Description of menus
        • 7:2.1 Top level
        • 7:2.2 Application Setting
        • 7:2.3 Basic Settings
        • 7:2.4 Functional Settings
        • 7:2.5 Presentation Settings
        • 7:2.6 Service Settings
        • 7:2.7 All Settings
    • Chapter 8 Fieldbus communication (option)
      • 8:1 Overview
        • 8:1.1 Required accessories
        • 8:1.2 Instructions
    • Chapter 9 Maintenance
      • 9:1 Regular maintenance
      • 9:2 Service and repair
    • Chapter 10 Functions
      • 10:1 Setting current
      • 10:2 Start mode
      • 10:3 Stop mode
      • 10:4 Tune torque control
      • 10:5 Start ramp
      • 10:6 Stop ramp
      • 10:7 Initial voltage
      • 10:8 End voltage
      • 10:9 Step down voltage
      • 10:10 Current limit
      • 10:11 Torque limit
      • 10:12 Kick start
      • 10:13 Kick start level
      • 10:14 Kick start time
      • 10:15 Start ramp range
      • 10:16 Stop ramp range
      • 10:17 Overload protection type
      • 10:18 Overload protection class
      • 10:19 Overload protection, dual type, start class
      • 10:20 Overload protection, dual type, run class
      • 10:21 Overload protection, type of operation
      • 10:22 Locked rotor protection
      • 10:23 Locked rotor protection level
      • 10:24 Locked rotor protection time
      • 10:25 Locked rotor protection, type of operation
      • 10:26 Underload protection
      • 10:27 Underload protection level
      • 10:28 Underload protection time
      • 10:29 Underload protection, type of operation
      • 10:30 Phase imbalance protection
      • 10:31 Phase imbalance protection level
      • 10:32 Phase imbalance protection, type of operation
      • 10:33 High current protection
      • 10:34 High current protection, type of operation
      • 10:35 Phase reversal protection
      • 10:36 Phase reversal protection, type of operation
      • 10:37 PTC protection
      • 10:38 PTC protection, type of operation
      • 10:39 External by-pass
      • 10:40 High current warning
      • 10:41 High current warning level
      • 10:42 Low current warning
      • 10:43 Low current warning level
      • 10:44 Overload warning
      • 10:45 Overload warning level
      • 10:46 Thyristor (SCR) overload warning
      • 10:47 Phase loss fault, type of operation
      • 10:48 Fieldbus fault, type of operation
      • 10:49 Frequency fault, type of operation
      • 10:50 Heat sink over-temperature fault, type of operation
      • 10:51 Thyristor short circuit fault, type of operation
      • 10:52 By-pass doesn’t open fault, type of operation
      • 10:53 By-pass doesn’t close fault, type of operation
      • 10:54 Programmable inputs, In0 and In1
      • 10:55 Programmable output relays, K4, K5, and K6
      • 10:56 Programmable software output V7
      • 10:57 Analog output
      • 10:58 Analog output, reference
      • 10:59 Analog output, type of value
      • 10:60 Analog output, range max
      • 10:61 Fieldbus control
      • 10:62 Fieldbus type
      • 10:63 Fieldbus address
      • 10:64 Fieldbus auto disable
      • 10:65 Sequence start, number of sequences
      • 10:66 Start ramp, first sequence
      • 10:67 Initial voltage, first sequence
      • 10:68 Current limit, first sequence
      • 10:69 Setting current, first sequence
      • 10:70 Start ramp, second sequence
      • 10:71 Initial voltage, second sequence
      • 10:72 Current limit, second sequence
      • 10:73 Setting current, second sequence
      • 10:74 Start ramp, third sequence
      • 10:75 Initial voltage, third sequence
      • 10:76 Current limit, third sequence
      • 10:77 Setting current, third sequence
      • 10:78 Language
      • 10:79 LCD automatic switch-off
      • 10:80 Password
      • 10:81 Date type
      • 10:82 Year
      • 10:83 Month
      • 10:84 Day
      • 10:85 Hour
      • 10:86 Minutes
      • 10:87 Dual current limit time
      • 10:88 Dual current limit level
    • Chapter 11 Trouble shooting
      • 11:1 General
      • 11:2 Overview of indications
      • 11:3 General problems and faults
      • 11:4 Start up faults
      • 11:5 Fault indication
      • 11:6 Protection indication
    • Chapter 12 Diagrams
      • 12:1 Circuit diagram PST30..PST300
      • 12:2 Circuit diagram PSTB370…PSTB1050
    • Chapter 13 Index
      • Numerics
      • A
      • B
      • C
      • D
      • E
      • F
      • H
      • I
      • J
      • K
      • L
      • M
      • N
      • O
      • P
      • Q
      • R
      • S
      • T
      • U
      • W
  • Flow Sensor
    • 1 Preliminary note
      • 1.1 Symbols used
    • 2 Safety instructions
    • 3 Functions and features
    • 4 Function
      • 4.1 Processing of the measured signals
      • 4.2 Volumetric flow monitoring
      • 4.3 Monitoring of temperatures
      • 4.4 Volumetric flow or temperature monitoring / analogue function
    • 5 Installation
      • 5.1 Installation location
      • 5.2 Installation in pipes
      • 5.3 Protection against high medium temperatures
    • 6 Electrical connection
    • 7 Operating and display elements
    • 8 Menu
      • 8.1 Menu structure
      • 8.2 Explanation of the menu
    • 9 Parameter setting
      • 9.1 General parameter setting
      • 9.2 Scaling of the analogue value for temperature
      • 9.3 Scaling of the analogue value for volumetric flow
      • 9.4 User settings (optional)
        • 9.4.1 Determine the standard unit of measurement for volumetric flow
        • 9.4.2 Determine the standard unit of measurement for temperature
        • 9.4.3 Configuration of the standard display
        • 9.4.4 Setting the damping of the measured values
        • 9.4.5 Setting the error behaviour of OUT1 / OUT2
      • 9.5 Service functions
        • 9.5.1 Reading the min./max. values for volumetric flow
        • 9.5.2 Reading the min./max. values for temperature
        • 9.5.3 Reset all parameters to the factory setting
    • 10 Operation
      • 10.1 Read the set parameters
      • 10.2 Changing the display unit in the Run mode
      • 10.3 Error indication
      • 10.4 General operating conditions
    • 11 Scale drawing
    • 12 Technical data
      • 12.1 Setting ranges
    • 13 Factory setting
  • Safety Manual VDMA
    • Safety manual
      • Foreword
      • Table of contents
      • 1 Terms, definitions, requirements
        • 1.1 Definition of terms
        • 1.2 Designated use
        • 1.3 Use contrary to designated use
        • 1.4 Exclusion of liability
        • 1.5 Personnel
        • 1.6 Operating Instructions, operating procedures and other regulations
        • 1.7 Personal protective equipment
      • 2 Setting up and working with the machine
        • 2.1 Before starting work
        • 2.2 Danger due to high-voltage
        • 2.3 Stationary machines
        • 2.4 Mobile machines
        • 2.5 Placing booms
        • 2.6 Delivery line systems
        • 2.7 Pumping operations
        • 2.8 Cleaning
      • 3 Maintenance and special work
        • 3.1 Requirements for special work
        • 3.2 Welding
        • 3.3 Working on the placing boom
        • 3.4 Safety-relevant components
        • 3.5 Software
        • 3.6 Protective and safety equipment
        • 3.7 Electrical power
        • 3.8 Hydraulic systems
        • 3.9 Noise emissions
        • 3.10 Exhaust fumes
        • 3.11 Functional fluids
      • Index of key words

Normet