Normet Spraymec MF050 VC Technical Information (5F8629A_1000)

Normet Spraymec MF050 VC Technical Information (5F8629A_1000)

Normet Spraymec MF050 VC Technical Information (5F8629A_1000) Index:

• 0. Contents
• 1. Carrier
  • 0. Carrier
  • 1. Technical Data Sheet
  • 2. Operator’s Manual
    • Spraymec MF 050 VC
    • Contents
    • 1. Introduction
      • 1.1. Carrier
      • 1.2. Carrier identification
      • 1.3. Frame structure
        • 1.3.1. Engine end frame
        • 1.3.2. Load end frame
        • 1.3.3. Oscillation
      • 1.4. Engine
        • 1.4.1. General
        • 1.4.2. Exhaust system
      • 1.5. Hydrodynamic transmission
        • 1.5.1. General
        • 1.5.2. Torque converter
        • 1.5.3. Torque converter with turbine lock
        • 1.5.4. Transmission
        • 1.5.5. Transmission controls
      • 1.6. Mechanical transmission
        • 1.6.1. General
        • 1.6.2. Driveshafts
        • 1.6.3. Axle assemblies
      • 1.7. Hydraulics
        • 1.7.1. Pumps
        • 1.7.2. Brakes
        • 1.7.3. Steering
    • 2. Safety rules
      • 2.1. General safety rules
      • 2.2. Operating safety rules
      • 2.3. Safety labels
    • 3. Operator controls
      • 3.1. Dashboard
        • 3.1.1. TB7
        • 3.1.2. TB7b
        • 3.1.3. TB9
        • 3.1.4. Norsmart control system.
        • 3.1.5. Automatic Brake Application System
        • 3.1.6. Engine control system
      • 3.2. Remote control box
      • 3.3. Radio remote control box
      • 3.4. CDC console
      • 3.5. TB5
      • 3.6. TB51
      • 3.7. Joysticks
      • 3.8. High voltage box HVB
      • 3.9. Main switch
      • 3.10. Service switch
      • 3.11. Circuit breakers
      • 3.12. Driving controls
      • 3.13. Seat
      • 3.14. Emergency stop
      • 3.15. Pressure gauge kit
      • 3.16. Specific features
      • 3.17. Windshield wipers
      • 3.18. Air conditioning
    • 4. Operation and use
      • 4.1. Commissioning on delivery
      • 4.2. Daily operation
        • 4.2.1. Daily maintenance operations
        • 4.2.2. Instrumentation checks
        • 4.2.3. Testing the brakes
      • 4.3. Driving the carrier
        • 4.3.1. General
        • 4.3.2. Before start
        • 4.3.3. Engine start
        • 4.3.4. Gear shifting
        • 4.3.5. Steering
        • 4.3.6. Setting the carrier in motion
        • 4.3.7. Driving on slopes
        • 4.3.8. Road driving
        • 4.3.9. Stopping
      • 4.4. Carrier transfer
        • 4.4.1. Towing
        • 4.4.2. Lifting
        • 4.4.3. Lowering the carrier down a mine
      • 4.5. Special operating conditions
        • 4.5.1. Winter operation
        • 4.5.2. High ambient temperature, high altitude
        • 4.5.3. Jump start
        • 4.5.4. Cleaning protective treatment
    • Notes
  • 3. Service schedule
  • 4. Maintenance manual
    • Carrier
    • Contents
    • 1. Safety precautions
      • 1.1. Mechanical support
      • 1.2. Service
      • 1.3. Hydraulics
      • 1.4. Other precautions
    • 2. Oil samples
      • 2.1. Evacuation and sample line operation
      • 2.2. Sample lines
    • 3. Engine
      • 3.1. Lubricant Recommendations
        • 3.1.1. Service Products
        • 3.1.2. Diesel Fuels
        • 3.1.3. Fame Fuels
        • 3.1.4. Engine Oils
        • 3.1.5. Coolant
      • 3.2. General
      • 3.3. Procedures
        • 3.3.1. Daily or once per shift (10 h)
        • 3.3.2. Every 500 hours
        • 3.3.3. Every 1000 hours
        • 3.3.4. Every 1500 hours
        • 3.3.5. Every 2 years
      • 3.4. Troubleshooting
    • 4. Powershift transmission
      • 4.1. Lubricant recommendations
      • 4.2. Procedures
        • 4.2.1. Daily or once per shift (10 hours)
        • 4.2.2. Every 500 hours
        • 4.2.3. Every 1000 hours
      • 4.3. Troubleshooting
        • 4.3.1. General
        • 4.3.2. Procedures
        • 4.3.3. Troubleshooting guide
    • 5. Mechanical transmission
      • 5.1. Lubricant Recommendations
      • 5.2. Procedures
        • 5.2.1. Daily or once per shift (10 hours)
        • 5.2.2. Weekly (50 hours)
        • 5.2.3. Every 125 hours
        • 5.2.4. Every 250 hours
        • 5.2.5. Every 500 hours
        • 5.2.6. Every 1000 hours
        • 5.2.7. As required
      • 5.3. Troubleshooting
    • 6. Hydraulic system
      • 6.1. Lubricant Recommendations
      • 6.2. Pressure accumulator safety precautions
      • 6.3. Procedures
        • 6.3.1. Daily or once per shift (10 hours)
        • 6.3.2. Every 500 hours
        • 6.3.3. Every 1000 hours
        • 6.3.4. As required maintenance
      • 6.4. Troubleshooting
        • 6.4.1. Steering
        • 6.4.2. Service brakes
        • 6.4.3. Safety/parking brakes
    • 7. Frame
      • 7.1. Lubricant Recommendations
      • 7.2. Procedures
        • 7.2.1. Weekly (50 hours)
        • 7.2.2. Every 1000 hours
    • 8. Enclosed Cabin Equipments
      • 8.1. Procedures
        • 8.1.1. Daily or once in shift (10 hours)
        • 8.1.2. Every 500 hours
        • 8.1.3. Every 2 years
        • 8.1.4. As required maintenance
    • 9. Tightening torques
      • 9.1. Screws
      • 9.2. Screws with locking washers
        • 9.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
        • 9.2.2. Nord-lock® Steel washers
    • Notes
  • 5. Hydraulic suspension
    • Hydraulic front axle suspension
    • Contents
    • 1. Safety precautions
    • 2. Maintenance
      • 2.1. Lubricant Recommendations
      • 2.2. Pressure accumulator safety precautions
      • 2.3. Procedures
        • 2.3.1. Daily or once per shift (10 hours)
        • 2.3.2. Weekly (50 hours)
        • 2.3.3. Every 1000 hours
    • Notes
  • 6. Safety Instructions
    • Normet Carriers and Equipments
    • Contents
    • 1. Foreword
    • 2. Safety Instructions in Manuals
      • 2.1. Operator manual
    • 3. Instructions and Warnings
    • 4. General Safety Instructions
    • 5. Instructions for the Owner and Operator
      • 5.1. Working environment
      • 5.2. Personnel
      • 5.3. Distribution of liability
      • 5.4. Training
    • 6. Operator Suitability and Responsibility
      • 6.1. Suitability
      • 6.2. Responsibility
    • 7. Maintaining Safety
    • 8. Carrier
      • 8.1. Prior to operation
      • 8.2. Starting up
      • 8.3. Driving
      • 8.4. Operation
      • 8.5. Ending of shift
      • 8.6. Stopping
      • 8.7. Towage
      • 8.8. Diesel engine
      • 8.9. Transport
      • 8.10. Service of batteries
    • 9. Mobile Elevating Work Platform
      • 9.1. Safety Instructions For Lifting Platform Operation
    • 10. Lifting Cargo
      • 10.1. Taking The Lifter Into Use
      • 10.2. Instructions For Safe Lifting
      • 10.3. Lifting
    • 11. Concrete Spraying
      • 11.1. General
      • 11.2. Pump and boom
      • 11.3. Operating
      • 11.4. Cleaning
    • 12. Anfo Charging
      • 12.1. General
      • 12.2. Instructions
      • 12.3. Explosives
      • 12.4. Work
      • 12.5. Hot work
      • 12.6. Fire prevention
    • 13. Emulsion Charging
      • 13.1. General instructions
    • 14. Electric System
      • 14.1. Electric circuit
      • 14.2. Electric lines
      • 14.3. Contact with an electric line
      • 14.4. In case of bodily injury
      • 14.5. Service of electric equipment
      • 14.6. Cable reel and AC grid
    • 15. Hydraulic System
    • 16. Compressed Air and Water Systems
    • 17. Maintenance and Service
      • 17.1. General
      • 17.2. Carrier
      • 17.3. Engine
      • 17.4. Oils and greases
      • 17.5. Adding fuel
      • 17.6. Safety Instructions for Servicing the Booms
      • 17.7. Safety Instructions For Servicing The Lifting Platform
      • 17.8. Welding
    • 18. Environmental Instructions
      • 18.1. Introduction
      • 18.2. Fuels
      • 18.3. Oils and oily waste
      • 18.4. Coolants
      • 18.5. Cleaning solutions
      • 18.6. Rubber
      • 18.7. Batteries
      • 18.8. Metals
      • 18.9. Worn components
      • 18.10. Disposing the Normet product
  • 7. CPC4 fault codes
• 2. Spraying
  • 0. Spraying
  • 1. Spraying Boom SB 500 B
    • Spraying Boom SB 500 B
    • Contents
    • 1. Foreword
    • 2. Introduction
      • 2.1. Technical Information SB 500 B
      • 2.2. SB 500 B Boom System
        • 2.2.1. Description
        • 2.2.2. Hydraulics
        • 2.2.3. System control
    • 3. Safety instructions
      • 3.1. General
      • 3.2. Boom Operation
      • 3.3. Boom Maintenance
      • 3.4. In case of danger
      • 3.5. Working Environment
    • 4. Operation
      • 4.1. Before Operation of the Boom
      • 4.2. Boom Handling
      • 4.3. Storage
      • 4.4. Extreme Conditions
    • 5. Maintenance
      • 5.1. Lubricant recommendations
      • 5.2. Schedule
      • 5.3. Maintenance Procedures
        • 5.3.1. Daily or once per shift (10 hours)
        • 5.3.2. Weekly (50 hours)
        • 5.3.3. Every 500 hours
        • 5.3.4. Every 1000 hours
  • 2. NSP30 Maintenance Manual
    • Concrete pump NSP30/NSP40
    • Contents
    • 1. Introduction
      • 1.1. Technical data
    • 2. Safety precautions
      • 2.1. Service
      • 2.2. Hydraulics
    • 3. Maintenance
      • 3.1. Lubricant recommendations
      • 3.2. Schedule
      • 3.3. Maintenance procedures
        • 3.3.1. Daily or once per shift (10 hours)
        • 3.3.2. Weekly (50 hours)
        • 3.3.3. Every 125 hours
        • 3.3.4. Every 250 hours
        • 3.3.5. Every 500 hours
        • 3.3.6. Every 1000 hours
    • 4. Repairs
      • 4.1. Switching overlap
      • 4.2. Delivery piston change
  • 3. Spraying Equipment
    • Spraying Equipment
    • Contents
    • 1. Introduction
      • 1.1. Technical description
        • 1.1.1. Wet mix process
        • 1.1.2. Pumped concrete
        • 1.1.3. Accelerators
        • 1.1.4. Concrete pump
        • 1.1.5. Boom
    • 2. Controls
      • 2.1. Waterline
        • 2.1.1. Shut-off valves for water
        • 2.1.2. Water pressure regulator
        • 2.1.3. Water box emptying valve
        • 2.1.4. Water reel
        • 2.1.5. Boots washing
        • 2.1.6. Pressure washer
      • 2.2. Nozzle washing valves
      • 2.3. Pressure air line
        • 2.3.1. Shut -off valves for compressed air
      • 2.4. Cable reel
      • 2.5. Concrete pump controls
        • 2.5.1. Control system by-pass
      • 2.6. Changing the linear sensor system to pressure sensor mode
      • 2.7. High Pressure Wall Washing System (optional)
      • 2.8. Compressor oil cooler
      • 2.9. Form oil system
    • 3. Operation and Use
      • 3.1. Concrete pumping – Electric
      • 3.2. Concrete pumping – Diesel
      • 3.3. Useful tips
      • 3.4. Spraying technique
    • 4. Maintenance
      • 4.1. Schedule
      • 4.2. Maintenance procedures
        • 4.2.1. Daily or once per shift (10 hours)
        • 4.2.2. After use
        • 4.2.3. As required
    • 5. WATER LINE FILTER MAINTENANCE (optional)
      • 5.1. Schedule
      • 5.2. Maintenance procedures
        • 5.2.1. Every 500 hours
  • 4. Accelerator pump
  • 5. Control System User Interface
    • NORSMART NORDOSER NGE2
    • 1. GENERAL
      • 1.1. Purpose of the system
      • 1.2. Warnings and notifications
      • 1.3. Definitions, terms and abbreviations used
    • 2. General description of the system
      • 2.1. Multi Information Display (MID)
    • 3. User Interface
      • 3.1. Navigation in the user interface
      • 3.2. Adjusting values
      • 3.3. Access rights of the user interface
      • 3.4. Pop-up windows of the user interface
      • 3.5. User interface alerts
      • 3.6. Drive display (1)
      • 3.7. Process Display (2)
      • 3.8. SmartSpray Teaching Mode
      • 3.9. Shift information (3)
        • 3.9.1. Edit shift information (3.1)
        • 3.9.2. Process settings (3.2)
        • 3.9.3. Close shift (3.3)
        • 3.9.4. Condition monitoring settings (3.4) (Only XI control systems)
      • 3.10. Data logging (4)
        • 3.10.1. Process log window (4.1)
        • 3.10.2. Alerts window (4.2)
        • 3.10.3. Platform operating hours (4.3)
        • 3.10.4. File transfer settings (4.4) (Commercial option)
      • 3.11. Display settings window (5)
      • 3.12. Advanced settings window (6)
        • 3.12.1. Access level selection (6.1)
        • 3.12.2. Commercial options (6.2)
        • 3.12.3. Factory & default parameters (6.3)
        • 3.12.4. System versions and settings (6.4)
        • 3.12.5. System backup (6.5)
      • 3.13. Process maintenance window (7)
        • 3.13.1. Calibrations (7.1)
        • 3.13.2. Process parameters (7.2)
      • 3.14. Vehicle maintenance window (8)
        • 3.14.1. Platform parameters (8.1)
        • 3.14.2. Pedal calibrations (8.2)
        • 3.14.3. Engine and drivetrain (8.3)
        • 3.14.4. Drive speed calibration (8.4)
        • 3.14.5. Inclinometer calibration (8.5) (Optional)
        • 3.14.6. Suspension (8.6) (Only in Drivedisplay2)
      • 3.15. Boom maintenance window (9)
        • 3.15.1. Boom control parameters (9.1)
        • 3.15.2. Joystick calibrations (9.2)
        • 3.15.3. Boom adjustments (9.3)
        • 3.15.4. Boom parameters (9.4)
        • 3.15.5. SmartSpray diagnostics (9.4) (Only in SmartSpray)
        • 3.15.6. Switch to 2 or 4 joystick controller (9.5)
      • 3.16. Diagnostics window (10)
        • 3.16.1. Module I/O diagnostics (10.1)
        • 3.16.2. Camera view (10.2)
        • 3.16.3. Support leg diagnostics (10.3)
        • 3.16.4. Measures (10.4)
        • 3.16.5. CAN diagnostics (10.5)
        • 3.16.6. Process diagnostics (10.6)
        • 3.16.7. Controller diagnostics (10.7)
        • 3.16.8. Wireless controller diagnostics (10.8)
      • 3.17. Compact Display Controller
    • 4. FUNCTIONS
      • 4.1. Starting up the system
      • 4.2. System update
      • 4.3. System backup
      • 4.4. System backup restoration
      • 4.5. Changing the access level using a code or a login key
        • 4.5.1. Changing the access level using a code
        • 4.5.2. Changing the access level using a login key
    • 5. Appendices
      • APPENDIX 1. System alerts
        • Table 1:
        • Table 1:
      • APPENDIX 2. I/O-errors
      • APPENDIX 3. System info texts
      • APPENDIX 4. SmartSpray alarms
      • APPENDIX 5. SmartSpray info texts
      • APPENDIX 6. NORDOSER/NORSTREAMER process start up enabling
      • APPENDIX 7. Warning symbol explanations
• 3. Equipment
  • 0. Equipment
  • 1. Portable Fire Extinguisher
  • 2. Cable Reel
  • 3. Hose reels
  • 4. Hydraulic high pressure pumps
  • 5. Centralized lubrication system – Lincoln
  • 6. Vehicle CCTV monitor – Brigade
  • 7. Vibrator – VIBCO Service Manual
  • 8. Compressor
    • 1. Introduction
      • 1.1 Machine identification
      • 1.2 Safety labels
      • 1.3 Operator’s manual
        • 1.3.1 Storing the books
      • 1.4 Warranty terms
      • 1.5 Log book
      • 1.6 Inquiries
    • 2. Safety
      • 2.1 Safety during installation and preparations for use
      • 2.2 Safety during operation
      • 2.3 Safety during maintenance
        • 2.3.1 WEEE (Waste Electrical and Electronic Equipment Directive) label
    • 3. Main components
      • 3.1 Screw compressor
      • 3.2 Air end
    • 4. Operating principle
      • 4.1 Air compressing process
      • 4.2 P&I Diagram
        • 4.2.1 Oil circulation
        • 4.2.2 Compressed air circuit
        • 4.2.3 Compressor control system
    • 5. Transport and storage
      • 5.1 Storing the compressor
      • 5.2 Lifting instructions
        • 5.2.1 Lifting the compressor with lifting slings
        • 5.2.2 Lifting the compressor using a forklift truck
      • 5.3 Decommissioning
    • 6. Operating instructions
      • 6.1 Connecting the temperature gauge
      • 6.2 Starting the compressor for the first time
      • 6.3 Adjusting the capacity control and unloading pressure limits
        • 6.3.1 PS3 valve
        • 6.3.2 PS2 valve
    • 7. Maintenance instructions
      • 7.1 Before maintenance
      • 7.2 After maintenance
      • 7.3 Maintenance schedule
      • 7.4 Adding and changing oil
        • 7.4.1 Adding oil
        • 7.4.2 Changing oil
      • 7.5 Replacing the oil filter
      • 7.6 Replacing the air filter
      • 7.7 Replacing the oil separator cartridges
      • 7.8 Checking for oil leaks
      • 7.9 Checking the condition of hoses
      • 7.10 Cleaning the cooler and cooling air pre-filter
      • 7.11 Replacing the coupling
        • 7.11.1 Installing the coupling spider
      • 7.12 Testing the pressure relief valve
      • 7.13 Oil recommendations
        • 7.13.1 Recommended lubricants
        • 7.13.2 Oil specifications
        • 7.13.3 General guidelines for oil change intervals for mobile use
    • 8. Troubleshooting
    • 9. Technical Appendixes
  • 9. Refueling system – Wiggins
• 4. Schemas
• 5. Others
  • 0. Others
  • 1. Mining Brochure Normet
  • 2. Tunnelling Brochure Normet
  • 3. Sprayed Concrete Brochure Normet
  • 4. Particle filter system – Dinlog/Dipex
    • 1. Dipex continuous regenerating particulate filter
    • 2. Maintenance
      • 2.1. Procedures
        • 2.1.1. Daily or once per shift (10 hours)
        • 2.1.2. Every 500 hours
  • 5. Measuring Device – SmartScan

Normet