Normet Spraymec SF050 D Technical Information (5F85BCA_1000) Index:

• 0. Contents
• 0. Carrier
• 1. TDS Spraymec SF 050 D 100064415 Australia
• 1.1. FOPS_ROPS conformance certificate
• 1.2 Wheels (Q01,03,07,08,09,12,14,16,17,19,21,23,25,27,29,30,32,34,37,38,39,40,42,43,44,45,47,49,50,51,52) GKN drawing N20S4441
• 1.3 Wheels Q02,04,05,06,10,11,13,15,18,20,22,24,26,28,31,33,35,36,41,46,48) GKN drawing N20S441
• 2. Operator’s Manual EH195
  • Spraymec SF 050 D
  • Contents
  • 1. Introduction
    • 1.1. Carrier
    • 1.2. Carrier identification
    • 1.3. Frame structure
      • 1.3.1. Engine end frame
      • 1.3.2. Load end frame
      • 1.3.3. Oscillation
    • 1.4. Engine
      • 1.4.1. General
      • 1.4.2. Exhaust system
    • 1.5. Hydrodynamic transmission
      • 1.5.1. General
      • 1.5.2. Torque converter
      • 1.5.3. Transmission
      • 1.5.4. Transmission controls
    • 1.6. Mechanical transmission
      • 1.6.1. General
      • 1.6.2. Driveshafts
      • 1.6.3. Axle assemblies
    • 1.7. Hydraulics
      • 1.7.1. Pumps
      • 1.7.2. Brakes
      • 1.7.3. Steering
  • 2. Safety rules
    • 2.1. General safety rules
    • 2.2. Operating safety rules
    • 2.3. Label locations
  • 3. Operator controls
    • 3.1. Dashboard
      • 3.1.1. TB7
      • 3.1.2. TB7b
      • 3.1.3. Norsmart control system.
      • 3.1.4. Automatic Brake Application system
      • 3.1.5. Engine control system
    • 3.2. Remote control box
    • 3.3. CDC console
    • 3.4. TB5
    • 3.5. Main switch
      • 3.5.1. Service switch
      • 3.5.2. Starter isolator
    • 3.6. Circuit breakers
    • 3.7. Driving controls
    • 3.8. Seat
    • 3.9. Emergency stop
    • 3.10. Pressure gauge kit
    • 3.11. Specific features
  • 4. Operation and use
    • 4.1. Commissioning on delivery
    • 4.2. Daily operation
      • 4.2.1. Daily maintenance operations
      • 4.2.2. Instrumentation checks
      • 4.2.3. Testing the brakes
    • 4.3. Driving the carrier
      • 4.3.1. General
      • 4.3.2. Before start
      • 4.3.3. Engine Start
      • 4.3.4. Gear shifting
      • 4.3.5. Steering
      • 4.3.6. Setting the carrier in motion
      • 4.3.7. Driving on slopes
      • 4.3.8. Road driving
      • 4.3.9. Stopping
    • 4.4. Carrier transfer
      • 4.4.1. Towing
      • 4.4.2. Lifting
      • 4.4.3. Lowering the carrier down a mine
    • 4.5. Special operating conditions
      • 4.5.1. Winter operation
      • 4.5.2. High ambient temperature, high altitude
      • 4.5.3. Jump start
      • 4.5.4. Cleaning protective treatment
  • Notes
• 3. Service Schedule 25.5.2020 EN
• 3.1 Filling capacities and classifications EN 2_2021
• 4. Maintenance Manual EH195
  • Spraymec SF 050 D
  • Contents
  • 1. Safety precautions
    • 1.1. Service
    • 1.2. Hydraulics
    • 1.3. Other precautions
  • 2. Oil samples
    • 2.1. Evacuation and sample line operation
    • 2.2. Sample lines
  • 3. Engine
    • 3.1. Lubricant recommendations
      • 3.1.1. Service products
      • 3.1.2. Diesel Fuels
      • 3.1.3. Fame fuels
      • 3.1.4. Engine oils
      • 3.1.5. Coolant
    • 3.2. General
    • 3.3. Procedures
      • 3.3.1. Daily or once per shift (10 h)
        • Check the engine oil level.
        • Check the fuel level.
        • Check the air cleaner.
        • Check the coolant level.
        • Check the fuel pre-filter
      • 3.3.2. Every 500 hours
        • Replace the engine oil filter.
        • Change the engine oil.
        • Check the battery and clean battery terminals.
        • Check the coolant additive concentration.
        • Clean catalytic exhaust gas purifier.
        • Check the poly -V-belt condition.
        • Adjust the valve clearance.*
      • 3.3.3. Every 1000 hours
        • Check the engine.
        • Check the lines and hoses.
        • Check the air cleaner intake pipe.
        • Replace the intake air cleaner filter.
        • Check the cooling and heating system.
      • 3.3.4. Every 1500 hours
        • Adjust the valve clearance.
        • Replace the fuel filter element.
        • Clean the fuel prefilter element. (OM904LA engine)
        • Replace the fuel pre-filter insert.
        • Change the coolant.
      • 3.3.5. Every 2 years
        • Replace compressed air dryer filter cartridge.
    • 3.4. Troubleshooting
  • 4. Powershift transmission
    • 4.1. Lubricant recommendations
    • 4.2. Procedures
      • 4.2.1. Daily or once per shift (10 hours)
        • Check the transmission oil level.
      • 4.2.2. Every 500 hours
        • Replace the transmission oil filter.
      • 4.2.3. Every 1000 hours
        • Change the transmission oil.
    • 4.3. Troubleshooting
      • 4.3.1. General
      • 4.3.2. Procedures
      • 4.3.3. Troubleshooting guide
  • 5. Mechanical transmission
    • 5.1. Lubricant Recommendations
    • 5.2. Procedures
      • 5.2.1. Daily or once per shift (10 hours)
        • Check the tyres visually.
      • 5.2.2. Weekly (50 hours)
        • Lubricate the propeller shaft greasing fittings.
        • Check tyre pressure and condition.
        • Check the drive line bolts.
      • 5.2.3. Every 125 hours
        • Check the axle differential oil level.
      • 5.2.4. Every 250 hours
        • Check the wheel nuts.
        • Check the axle planetary gear oil level.
      • 5.2.5. Every 500 hours
        • Check the brake plate wear.
        • Change the axle differential oil.
        • Adjust the safety/parking brake.
      • 5.2.6. Every 1000 hours
        • Change the axle planetary gear oil.
      • 5.2.7. As required
        • Air bleed the service brakes.
        • Air bleed the safety/parking brakes.
    • 5.3. Troubleshooting
  • 6. Hydraulic system
    • 6.1. Lubricant recommendations
    • 6.2. Pressure accumulator safety precautions
    • 6.3. Procedures
      • 6.3.1. Daily or once per shift (10 hours)
        • Check the hydraulic fluid level.
        • Check there are no leaking or hanging hoses.
      • 6.3.2. Every 500 hours
        • Check the pressure accumulators
        • Replace the hydraulic return fluid filter.
        • Change the hydraulic low pressure filter MFX.
        • Change the hydraulic fluid.
      • 6.3.3. Every 1000 hours
        • Accumulator gas pressure test.
      • 6.3.4. As required maintenance
        • Check the steering hydraulic pressure.
        • Check and adjust the charging pressure.
        • Check the service brake pressure.
        • Check and adjust the safety/parking brake pressure.
    • 6.4. Troubleshooting
      • 6.4.1. Steering
      • 6.4.2. Service brakes
      • 6.4.3. Safety/parking brakes
  • 7. Frame
    • 7.1. Lubricant recommendations
    • 7.2. Procedures
      • 7.2.1. Weekly (50 hours)
        • Lubricate the carrier greasing fittings.
      • 7.2.2. Every 1000 hours
        • Check the oscillation axle bushings.
        • Check the frame joint bearings.
        • Check the steering cylinder joint pin, pin locking and bearing.
  • 8. Tightening torques
    • 8.1. Screws
    • 8.2. Screws with locking washers
      • 8.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
      • 8.2.2. Nord-lock® Steel washers
• 5. Safety Instructions
  • Normet Carriers and Equipments
  • Contents
  • 1. Foreword
  • 2. Safety Instructions in Manuals
    • 2.1. Operator manual
  • 3. Instructions and Warnings
  • 4. General Safety Instructions
  • 5. Instructions for the Owner and Operator
    • 5.1. Working environment
    • 5.2. Personnel
    • 5.3. Distribution of liability
    • 5.4. Training
  • 6. Operator Suitability and Responsibility
    • 6.1. Suitability
    • 6.2. Responsibility
  • 7. Maintaining Safety
  • 8. Carrier
    • 8.1. Prior to operation
    • 8.2. Starting up
    • 8.3. Driving
    • 8.4. Operation
    • 8.5. Ending of shift
    • 8.6. Stopping
    • 8.7. Towage
    • 8.8. Diesel engine
    • 8.9. Transport
    • 8.10. Service of batteries
  • 9. Mobile Elevating Work Platform
    • 9.1. Safety Instructions For Lifting Platform Operation
  • 10. Lifting Cargo
    • 10.1. Taking The Lifter Into Use
    • 10.2. Instructions For Safe Lifting
    • 10.3. Lifting
  • 11. Concrete Spraying
    • 11.1. General
    • 11.2. Pump and boom
    • 11.3. Operating
    • 11.4. Cleaning
  • 12. Anfo Charging
    • 12.1. General
    • 12.2. Instructions
    • 12.3. Explosives
    • 12.4. Work
    • 12.5. Hot work
    • 12.6. Fire prevention
  • 13. Emulsion Charging
    • 13.1. General instructions
  • 14. Electric System
    • 14.1. Electric circuit
    • 14.2. Electric lines
    • 14.3. Contact with an electric line
    • 14.4. In case of bodily injury
    • 14.5. Service of electric equipment
    • 14.6. Cable reel and AC grid
  • 15. Hydraulic System
  • 16. Compressed Air and Water Systems
  • 17. Maintenance and Service
    • 17.1. General
    • 17.2. Carrier
    • 17.3. Engine
    • 17.4. Oils and greases
    • 17.5. Adding fuel
    • 17.6. Safety Instructions for Servicing the Booms
    • 17.7. Safety Instructions For Servicing The Lifting Platform
    • 17.8. Welding
  • 18. Environmental Instructions
    • 18.1. Introduction
    • 18.2. Fuels
    • 18.3. Oils and oily waste
    • 18.4. Coolants
    • 18.5. Cleaning solutions
    • 18.6. Rubber
    • 18.7. Batteries
    • 18.8. Metals
    • 18.9. Worn components
    • 18.10. Disposing the Normet product
• 6. CPC4 fault codes
  • 8. Diagnostics
    • 8.1. J1939 Diagnostic Messages
    • 8.2. Fault Codes
      • 8.2.1. Conversion Method
      • 8.2.2. Fault Codes for CPC4-ECAN and MR2
    • 8.3. Actual Values
      • 8.3.1. Analog Values
• 0. Spraying
• 1. Spraying boom SB 500 B Rev 5
  • Spraying Boom SB 500 B
  • Contents
  • 1. Foreword
  • 2. Introduction
    • 2.1. Technical Information SB 500 B
    • 2.2. SB 500 B Boom System
      • 2.2.1. Description
      • 2.2.2. Hydraulics
      • 2.2.3. System control
  • 3. Safety instructions
    • 3.1. General
    • 3.2. Boom Operation
    • 3.3. Boom Maintenance
    • 3.4. In case of danger
    • 3.5. Working Environment
  • 4. Operation
    • 4.1. Before Operation of the Boom
    • 4.2. Boom Handling
    • 4.3. Storage
    • 4.4. Extreme Conditions
  • 5. Maintenance
    • 5.1. Lubricant recommendations
    • 5.2. Schedule
    • 5.3. Maintenance Procedures
      • 5.3.1. Daily or once per shift (10 hours)
        • Lubricate the nozzle’s swivel joints.
        • Wash the boom.
        • Lubricate the telescope extension.
        • Visually check the hydraulic hoses, couplings and the boom.
        • Check the joint pins, pin locking and bearing if the boom hits an obstacle.
      • 5.3.2. Weekly (50 hours)
        • Lubricate the spraying boom fittings.
        • Check the oil level in the boom rotation gear.
        • Check the oil level in the fail safe brake.
        • Check the oil level in the nozzle head rotation motor.
        • Inspect the boom attachment to the carrier frame.
      • 5.3.3. Every 500 hours
        • Change the boom rotation gear oil.
        • Change the fail safe brake oil.
        • Check the pressures.
        • Inspect the turning joint lug welding.
        • Inspect the condition of the boom beams.
        • Inspect the boom attachment bolt connections.
        • Inspect the nozzle head rotation motor bolt connections.
        • Check the thickness of the slide pads.
      • 5.3.4. Every 1000 hours
        • Change the nozzle head rotation motor oil.
• 2. Concrete pump NSP30-40
  • Concrete pump NSP30/NSP40
  • Contents
  • 1. Introduction
    • 1.1. Technical data
  • 2. Safety precautions
    • 2.1. Service
    • 2.2. Hydraulics
  • 3. Maintenance
    • 3.1. Lubricant recommendations
    • 3.2. Schedule
    • 3.3. Maintenance procedures
      • 3.3.1. Daily or once per shift (10 hours)
        • Lubricate the pump fittings.
        • Check the hydraulic system for wear and leaks.
        • Check the tension of the stud bolts.
        • Check the tightness of the cutting ring.
        • Check the water level in the water box.
        • Wash the spraying pump.
      • 3.3.2. Weekly (50 hours)
        • Check the condition of the grill sensor.
        • Check the condition of the cutting ring.
      • 3.3.3. Every 125 hours
        • Check the condition of the delivery pistons.
        • Check the condition of the wear plate.
        • Check the condition of the agitator shaft.
        • Check the condition of the grill supports.
        • Check the condition of the seals.
        • Check the condition of the swivel cylinder pins and bearings.
        • Clean the gate valve.
      • 3.3.4. Every 250 hours
        • Check the tightening torque of the bearing housing bolts.
      • 3.3.5. Every 500 hours
        • Check the condition of the delivery cylinders.
        • Check the condition of the outlet tube.
        • Check the condition of the swivel lever.
        • Check the condition of the bronze bushing.
      • 3.3.6. Every 1000 hours
        • Accumulator gas pressure test.
  • 4. Repairs
    • 4.1. Switching overlap
    • 4.2. Delivery piston change
• 3. Spraying equipment EH195
  • Spraying Equipment
  • Contents
  • 1. Introduction
    • 1.1. Technical description
      • 1.1.1. Wet mix process
      • 1.1.2. Pumped concrete
      • 1.1.3. Accelerators
      • 1.1.4. Concrete pump
      • 1.1.5. Boom
  • 2. Controls
    • 2.1. Waterline
      • 2.1.1. Shut-off valves for water
      • 2.1.2. Water pressure regulator
      • 2.1.3. Water box emptying valve
      • 2.1.4. Water reel
      • 2.1.5. Boots washing
      • 2.1.6. Pressure washer
      • 2.1.7. High pressure wall washing system
    • 2.2. Pressure air line
      • 2.2.1. Shut -off valves for compressed air
      • 2.2.2. Compressed air hose reel
    • 2.3. Concrete pump controls
      • 2.3.1. Gauges
      • 2.3.2. Control system by-pass
    • 2.4. Changing the linear sensor system to pressure sensor mode
  • 3. Operation and use
    • 3.1. Concrete pumping
    • 3.2. Useful tips
    • 3.3. Spraying technique
  • 4. Maintenance
    • 4.1. Schedule
    • 4.2. Maintenance procedures
      • 4.2.1. Daily or once per shift (10 hours)
        • Visually check the delivery line.
      • 4.2.2. After use
        • Wash the delivery line.
        • Wash the spraying nozzle.
        • Wash the spraying unit.
        • Lubricate the spraying unit.
      • 4.2.3. As required
        • Flush the inline strainer screen.
        • Fill the accelerator reservoir.
        • Fill up the form oil reservoir.
        • Wash the accelerator pump.
        • Air bleed the accelerator pump.
  • 5. Water line filter maintenance
    • 5.1. Schedule
    • 5.2. Maintenance procedures
      • 5.2.1. Every 500 hours
        • Replace the filters in the water line.
• 4. Accelerator pump LPP-D
• 5. NORSMART NORDOSER NGE2 XE XH XI CONTROL SYSTEM USER INTERFACE MANUAL V.1.26 231220, EN
  • NORSMART NORDOSER NGE2 XE/XH/XI
  • 1. GENERAL
    • 1.1. Purpose of the system
    • 1.2. Warnings and notifications
    • 1.3. Definitions, terms and abbreviations used
  • 2. General description of the system
    • 2.1. Multi Information Display (MID)
  • 3. User Interface
    • 3.1. Navigation in the user interface
    • 3.2. Adjusting values
    • 3.3. Access rights of the user interface
    • 3.4. Pop-up windows of the user interface
    • 3.5. User interface alerts
    • 3.6. Drive display (1)
    • 3.7. Process Display (2)
    • 3.8. Shift information (3)
      • 3.8.1. Edit shift information (3.1)
      • 3.8.2. Process settings (3.2)
      • 3.8.3. Close shift (3.3)
      • 3.8.4. Condition monitoring settings (3.4) (Only XI control systems)
    • 3.9. SmartSpray Teach Mode pop up
    • 3.10. Data logging (4)
      • 3.10.1. Process log window (4.1)
      • 3.10.2. Alerts window (4.2)
      • 3.10.3. Platform operating hours (4.3)
      • 3.10.4. File transfer settings (4.4) (Commercial option)
    • 3.11. Display settings window (5)
    • 3.12. Advanced settings window (6)
      • 3.12.1. Access level selection (6.1)
      • 3.12.2. Commercial options (6.2)
      • 3.12.3. Factory & default parameters (6.3)
      • 3.12.4. System versions and settings (6.4)
      • 3.12.5. System backup (6.5)
    • 3.13. Process maintenance window (7)
      • 3.13.1. Calibrations (7.1)
      • 3.13.2. Process parameters (7.2)
    • 3.14. Vehicle maintenance window (8)
      • 3.14.1. Platform parameters (8.1)
      • 3.14.2. Pedal calibrations (8.2)
      • 3.14.3. Engine and drivetrain (8.3)
      • 3.14.4. Drive speed calibration (8.4)
      • 3.14.5. Inclinometer calibration (8.5) (Optional)
      • 3.14.6. Suspension (8.6) (Only in Drivedisplay2)
    • 3.15. Boom maintenance window (9)
      • 3.15.1. Boom control parameters (9.1)
      • 3.15.2. Joystick calibrations (9.2)
      • 3.15.3. Boom adjustments (9.3)
      • 3.15.4. Boom parameters (9.4)
      • 3.15.5. SmartSpray diagnostics (9.4) (Only in SmartSpray)
      • 3.15.6. Switch to 2 or 4 joystick controller (9.5)
    • 3.16. Diagnostics window (10)
      • 3.16.1. Module I/O diagnostics (10.1)
      • 3.16.2. Camera view (10.2)
      • 3.16.3. Support leg diagnostics (10.3)
      • 3.16.4. Measures (10.4)
      • 3.16.5. CAN diagnostics (10.5)
      • 3.16.6. Process diagnostics (10.6)
      • 3.16.7. Controller diagnostics (10.7)
      • 3.16.8. Wireless controller diagnostics (10.8)
    • 3.17. Compact Display Controller
  • 4. FUNCTIONS
    • 4.1. Starting up the system
    • 4.2. System update
    • 4.3. System backup
    • 4.4. System backup restoration
    • 4.5. Changing the access level using a code or a login key
      • 4.5.1. Changing the access level using a code
      • 4.5.2. Changing the access level using a login key
  • 5. Appendices
    • APPENDIX 1. System alerts
      • Table 1:
      • Table 1:
    • APPENDIX 2. I/O-errors
    • APPENDIX 3. System info texts
    • APPENDIX 4. SmartSpray alarms
    • APPENDIX 5. SmartSpray info texts
    • APPENDIX 6. NORDOSER/NORSTREAMER process start up enabling
    • APPENDIX 7. Warning symbol explanations
• 0. Equipment
• 1. Portable fire extinguisher
• 2. Hydraulic high pressure pumps
• 3. Automatic hose reel
• 4. Lincoln
• 5. Brigade
• 6. Vibrator – VIBCO service manual
• 7. Wiggins fuel system
• 4. Schemas
  • e3_EN
  • Hyd
    • 100164968_0_1
      • 1
      • 2 =A01
      • 3 =H1.3
      • 4 =H01
      • 5 =H02
      • 6 =H03
      • 7 =H04
      • 8 =H09
      • 9 =H10.2
      • 10 =H10.3
      • 11 =H11
      • 12 =H12
      • 13 =H20
      • 14 =H24.1
      • 15 =H24.2
      • 16 =H25
      • 17 =H30
      • 18 =H40
      • 19 =S1
      • 20 =S01
      • 21 =S02
      • 22 =S3.4
      • 23 =S03.1
      • 24 =S05
      • 25 =W01
      • 26 =W05
      • 27 =W6.0
      • 28 =W6.1
      • 29 =W06
  • Ele
    • 100164788_0_1
      • 1
      • 2
      • 3
      • 4
      • 5 =CM +TB7
      • 6 =CM +TB7
      • 7 =MM +TB1
      • 8 =MM +TB1
      • 9 =MM +TB1
      • 10 =PM +TB5
      • 11 =PM +TB5
      • 12 =PM +TB5
      • 13 +TB50
      • 14 +TB20
      • 15 =MM +TB107
      • 16 +CDC
      • 17 +CDC
      • 18 =PM
      • 19 =MM
      • 20 =MM
      • 21 =MM
      • 22 =MM
      • 23 =MM
      • 24 =MM
      • 25
      • 26
      • 27
      • 28
      • 29 =MM
      • 30 =MM
      • 31 =MM
      • 32
      • 33
      • 34
      • 35 =MM
      • 36
      • 37
      • 38
      • 39
      • 40
      • 41
      • 42 =MM +TB1
      • 43 =MM +EMH
      • 44 =MM +EMH
      • 45 =MM
      • 46 =CM +CABIN
      • 47 =CM
      • 48 =PM +TB5
      • 49 =PM +TB5
      • 50 =PM
      • 51 =PM
      • 52 =PM +TB5
      • 53 =PM
      • 54 =PM
      • 55 =PM
      • 56 =PM +TB5
      • 57 =PM +TB5
      • 58 =PM +TB5
      • 59 =PM +TB5
      • 60 =PM +TB5
      • 61 =PM +TB5
      • 62 +TB50
      • 63 +TB50
      • 64 +TB50
      • 65 +TB50
      • 66 +TB50
      • 67 +TB50
      • 68 +TB50
      • 69 +CDC
      • 70 +CDC
      • 71 +CDC
      • 72 +CDC
      • 73 =CM
      • 74 +TB20
      • 75 =MM +TB107
      • 76 =PM
      • 77 =CM
• Normet_CC_Mining_140912_ENG
• Normet_CC_Tunnelling_140911_ENG
• Normet_Sprayed_Concrete_Brochure_171227_ENG