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Normet Utimec LF600 Agitator Technical Information (5F7E669_1000)

Format: PDF (Printable Document)

File Language: English

File Pages: 707

File Size: 27.31 MB (Speed Download Link)

Brand: Normet

Model: Utimec LF600 Agitator

Book No: 5F7E669_1000

Type of Document: Technical Information

Categories: ,

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Normet Utimec LF600 Agitator Technical Information (5F7E669_1000)

Normet Utimec LF600 Agitator Technical Information (5F7E669_1000)

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Normet Utimec LF600 Agitator Technical Information (5F7E669_1000) Index:

  • 0. Contents
  • 1. Technical Data Sheet
    • 1. Technical Data Sheet_1
    • 1.1 FOPS_ROPS conformance certificate
    • 1.2 Wheel Magnetic Test Report (J1-J69) ja (K1-K30) GKN drawing 1124159
  • 2. Operator’s Manual
    • Utimec LF 600 Agitator
    • Contents
    • 1. Introduction
      • 1.1. Carrier
      • 1.2. Carrier identification
      • 1.3. Frame Structure
        • 1.3.1. Engine end Frame
        • 1.3.2. Load end Frame
        • 1.3.3. Oscillation
      • 1.4. Engine
        • 1.4.1. General
        • 1.4.2. Exhaust system
      • 1.5. Hydrodynamic Transmission
        • 1.5.1. General
        • 1.5.2. Torque Converter
        • 1.5.3. Torque converter with turbine lock
        • 1.5.4. Transmission
        • 1.5.5. Transmission Controls
      • 1.6. Mechanical Transmission
        • 1.6.1. General
        • 1.6.2. Driveshafts
        • 1.6.3. Axle Assemblies
      • 1.7. Hydraulics
        • 1.7.1. Pumps
        • 1.7.2. Brakes
        • 1.7.3. Steering
    • 2. Safety Rules
      • 2.1. General Safety Rules
      • 2.2. Operating Safety Rules
      • 2.3. Label locations
    • 3. Operator Controls
      • 3.1. Dashboard
        • 3.1.1. Switches TB7
        • 3.1.2. TB7b
        • 3.1.3. Norsmart Control system.
        • 3.1.4. Automatic Brake Application System
        • 3.1.5. Engine Control System
      • 3.2. Main Switch
      • 3.3. Circuit Breakers
      • 3.4. Driving Controls
      • 3.5. Seat
      • 3.6. Emergency Stop
      • 3.7. Windshield wipers
      • 3.8. Air Conditioning
      • 3.9. Pressure Gauge Kit
      • 3.10. Specific features
    • 4. Operation and Use
      • 4.1. Commissioning on Delivery
      • 4.2. Daily Operation
        • 4.2.1. Daily Maintenance Operations
        • 4.2.2. Instrumentation Checks
        • 4.2.3. Testing the Brakes
      • 4.3. Driving the Carrier
        • 4.3.1. General
        • 4.3.2. Before Start
        • 4.3.3. Engine Start
        • 4.3.4. Gear Shifting
        • 4.3.5. Steering
        • 4.3.6. Setting The Carrier In Motion
        • 4.3.7. Driving on Slopes
        • 4.3.8. Road Driving
        • 4.3.9. Stopping
      • 4.4. Carrier Transfer
        • 4.4.1. Towing
        • 4.4.2. Lifting
        • 4.4.3. Lowering the Carrier Down a Mine
      • 4.5. Special Operating Conditions
        • 4.5.1. Winter Operation
        • 4.5.2. High Ambient Temperature, High Altitude
        • 4.5.3. Jump Start
        • 4.5.4. Cleaning Protective Treatment
  • 3. Control system user interface manual
    • NORSMART DRIVEDISPLAY
    • 1. GENERAL
      • 1.1. Purpose of the system
      • 1.2. Warnings and notifications
      • 1.3. Definitions, terms and abbreviations used
    • 2. GENERAL DESCRIPTION OF THE SYSTEM
      • 2.1. Multi Information Display (MID)
    • 3. USER INTERFACE
      • 3.1. Navigation in the user interface
      • 3.2. Menu pop up
      • 3.3. Adjusting values
      • 3.4. Access rights of the user interface
      • 3.5. Pop-up windows of the user interface
      • 3.6. User interface alerts
      • 3.7. Drive display (1)
      • 3.8. Process Display (2)
      • 3.9. Process Control (3)
      • 3.10. Data logging (4)
        • 3.10.1. Process log window (4.1)
        • 3.10.2. Alerts window (4.2)
        • 3.10.3. Platform operating hours (4.3)
        • 3.10.4. File transfer settings (4.4) (Commercial option)
      • 3.11. Display settings window (5)
      • 3.12. Advanced settings window (6)
        • 3.12.1. Access level selection (6.1)
        • 3.12.2. Commercial options (6.2)
        • 3.12.3. Factory & default parameters (6.3)
        • 3.12.4. System versions and settings (6.4)
        • 3.12.5. System backup (6.5)
      • 3.13. Process maintenance (7)
      • 3.14. Vehicle maintenance window (8)
        • 3.14.1. Platform parameters (8.1)
        • 3.14.2. Pedal calibrations (8.2)
        • 3.14.3. Engine and drivetrain (8.3)
        • 3.14.4. Drive speed calibration (8.4)
        • 3.14.5. Inclinometer calibration (8.5) (Optional)
        • 3.14.6. Suspension (8.6) (Only in Drivedisplay2)
      • 3.15. Boom maintenance window (9)
        • 3.15.1. Boom control parameters (9.1)
        • 3.15.2. Joystick calibrations (9.2)
      • 3.16. Diagnostics (10)
        • 3.16.1. Module I/O diagnostics (10.1)
        • 3.16.2. Camera view (10.2)
        • 3.16.3. Support leg diagnostics (10.3)
        • 3.16.4. Measures (10.4)
        • 3.16.5. CAN diagnostics (10.5)
    • 4. FUNCTIONS
      • 4.1. Starting up the system
      • 4.2. System update
      • 4.3. System backup
      • 4.4. System backup restoration
      • 4.5. Changing the access level using a code or a login key
        • 4.5.1. Changing the access level using a code
        • 4.5.2. Changing the access level using a login key
    • 5. Appendices
      • APPENDIX 1. System alert and info texts
        • Table 1:
        • Table 1:
      • APPENDIX 2. I/O-errors
      • APPENDIX 3. Warning symbol explanations
  • 4. Service Schedule
    • 4.1 Filling capacities and classifications EN 4_2019 HE427
  • 5. Maintenance Manual
    • Carrier
    • Contents
    • 1. Safety precautions
      • 1.1. Service
      • 1.2. Hydraulics
      • 1.3. Other precautions
    • 2. Oil samples
      • 2.1. Evacuation and sample line operation
      • 2.2. Sample lines
    • 3. Engine
      • 3.1. Lubricant Recommendations
        • 3.1.1. Service Products
        • 3.1.2. Diesel Fuels
        • 3.1.3. Fame Fuels
        • 3.1.4. Engine Oils
        • 3.1.5. Coolant
      • 3.2. General
      • 3.3. Procedures
        • 3.3.1. Daily or once per shift (10 h)
          • Check the engine oil level.
          • Check the fuel level.
          • Check the air cleaner.
          • Check the coolant level.
          • Check the fuel pre-filter
        • 3.3.2. Every 500 hours
          • Replace the engine oil filter.
          • Change the engine oil.
          • Check the battery and clean battery terminals.
          • Check the coolant additive concentration.
          • Clean catalytic exhaust gas purifier.
          • Check the poly -V-belt condition.
          • Adjust the valve clearance.*
        • 3.3.3. Every 1000 hours
          • Check the engine.
          • Check the lines and hoses.
          • Check the air cleaner intake pipe.
          • Replace the intake air cleaner filter.
          • Check the cooling and heating system.
        • 3.3.4. Every 1500 hours
          • Adjust the valve clearance.
          • Replace the fuel filter element.
          • Clean the fuel prefilter element. (OM904LA engine)
          • Replace the fuel pre-filter insert.
          • Change the coolant.
      • 3.4. Troubleshooting
    • 4. Powershift transmission
      • 4.1. Lubricant recommendations
      • 4.2. Procedures
        • 4.2.1. Daily or once per shift (10 hours)
          • Check the transmission oil level.
        • 4.2.2. Every 500 hours
          • Replace the transmission oil filter.
        • 4.2.3. Every 1000 hours
          • Change the transmission oil.
      • 4.3. Troubleshooting
        • 4.3.1. General
        • 4.3.2. Procedures
        • 4.3.3. Troubleshooting guide
    • 5. Mechanical transmission
      • 5.1. Lubricant Recommendations
      • 5.2. Procedures
        • 5.2.1. Daily or once per shift (10 hours)
          • Check the tyres visually.
        • 5.2.2. Weekly (50 hours)
          • Lubricate the propeller shaft greasing fittings.
          • Check tyre pressure and condition.
          • Check the drive line bolts.
        • 5.2.3. Every 125 hours
          • Check the axle differential oil level.
        • 5.2.4. Every 250 hours
          • Check the wheel nuts.
          • Check the axle planetary gear oil level.
        • 5.2.5. Every 500 hours
          • Check the brake plate wear.
          • Change the axle differential oil.
        • 5.2.6. Every 1000 hours
          • Change the axle planetary gear oil.
        • 5.2.7. As required
          • Air bleed the service brakes.
          • Air bleed the safety/parking brakes.
      • 5.3. Troubleshooting
    • 6. Hydraulic system
      • 6.1. Lubricant Recommendations
      • 6.2. Pressure accumulator safety precautions
      • 6.3. Procedures
        • 6.3.1. Daily or once per shift (10 hours)
          • Check the hydraulic fluid level.
          • Check there are no leaking or hanging hoses.
        • 6.3.2. Every 500 hours
          • Check the pressure accumulators
          • Replace the hydraulic return fluid filter.
          • Change the hydraulic fluid.
        • 6.3.3. Every 1000 hours
          • Accumulator gas pressure test.
        • 6.3.4. As required maintenance
          • Check the steering hydraulic pressure.
          • Check and adjust the charging pressure.
          • Check the service brake pressure.
          • Check and adjust the safety/parking brake pressure.
      • 6.4. Troubleshooting
        • 6.4.1. Steering
        • 6.4.2. Service brakes
        • 6.4.3. Safety/parking brakes
    • 7. Frame
      • 7.1. Lubricant Recommendations
      • 7.2. Procedures
        • 7.2.1. Weekly (50 hours)
          • Lubricate the carrier greasing fittings.
        • 7.2.2. Every 1000 hours
          • Check the oscillation axle bushings.
          • Check the frame joint bearings.
          • Check the steering cylinder joint pin, pin locking and bearing.
    • 8. Enclosed Cabin Equipments
      • 8.1. Procedures
        • 8.1.1. Daily or once in shift (10 hours)
          • Fill up the windshield washer reservoir.
        • 8.1.2. Every 500 hours
          • Change or clean the cabin fresh air filter weave.
        • 8.1.3. Every 2 years
          • Change the air conditioning system dryer.
        • 8.1.4. As required maintenance
          • Ensure efficient operation of the air conditioning:
    • 9. Tightening torques
      • 9.1. Screws
      • 9.2. Screws with locking washers
        • 9.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
        • 9.2.2. Nord-lock® Steel washers
  • 6. Hydraulic Suspension
    • Hydraulic front axle suspension
    • Contents
    • 1. Safety precautions
    • 2. Maintenance
      • 2.1. Lubricant Recommendations
      • 2.2. Pressure accumulator safety precautions
      • 2.3. Procedures
        • 2.3.1. Daily or once per shift (10 hours)
          • Check visually for leaks, wear and loose fasteners.
        • 2.3.2. Weekly (50 hours)
          • Lubricate the suspension greasing fittings.
          • Check and adjust the ride height.
        • 2.3.3. Every 1000 hours
          • Accumulator gas pressure test.
    • Notes
  • 7. Concrete Mixer
    • Utimec LF 600 Agitator
    • Contents
    • 1. Introduction
      • 1.1. Technical Information
      • 1.2. Transport Of Wet Concrete
      • 1.3. Operation
      • 1.4. Main Components
    • 2. Operation
      • 2.1. Controls
      • 2.2. Charging and Discharge Parts
      • 2.3. Mixer Washing Controls
      • 2.4. Operation
        • 2.4.1. Loading
        • 2.4.2. Delivery
        • 2.4.3. Discharging
      • 2.5. Chemical Tank
        • 2.5.1. Introduction
        • 2.5.2. Operation
    • 3. Lubrication and Maintenance
      • 3.1. Lubricant Recommendations
      • 3.2. Lubrication and Maintenance Schedule
        • 3.2.1. After each load
          • Concrete mixer washout schedule / procedure.
        • 3.2.2. Daily or once per shift (10 hours)
          • Clean the concrete mixer.
        • 3.2.3. Weekly (50 hours)
          • Keep the inside of the concrete mixer in clean condition.
          • Grease the concrete mixer greasing fittings.
          • Check the oil level in the planetary gear box.
        • 3.2.4. Bi-Weekly
          • Inspect the concrete mixer for concrete build -up.
        • 3.2.5. Every 500 hours
          • Change the drum rotation hydraulic fluid filter.
        • 3.2.6. Every 1000 hours
          • Change the planetary gear box oil.
      • 3.3. Emergency Unloading Procedure
        • 3.3.1. Safety Precautions
        • 3.3.2. Failure of the truck engine
        • 3.3.3. Mechanical problems other than engine failure
        • 3.3.4. Problems in the hydraulic system
        • 3.3.5. Unloading manually
  • 8. Retarder
    • 8.1 Telma Retarder Testing Procedure
      • 1. auxiliary braking device testing
        • 1.1. Telma Retarder Control circuit test (Static)
        • 1.2. Telma Retarder mechanical test (Dynamic)
  • 9. Particle Filter System – Dinlog/Dipex
    • 9.1. Dipex_EN
      • 1. Dipex continuous regenerating particulate filter
      • 2. Maintenance
        • 2.1. Procedures
          • 2.1.1. Daily or once per shift (10 hours)
          • 2.1.2. Every 500 hours
    • 9.2. Dipex_dinlog_system_light
    • 9.3. DINLOG-manual for standard logger with simple panel 27.5.2009
  • 10. Safety Instructions
    • Normet Carriers and Equipments
    • Contents
    • 1. Foreword
    • 2. Safety Instructions in Manuals
      • 2.1. Operator manual
    • 3. Instructions and Warnings
    • 4. General Safety Instructions
    • 5. Instructions for the Owner and Operator
      • 5.1. Working environment
      • 5.2. Personnel
      • 5.3. Distribution of liability
      • 5.4. Training
    • 6. Operator Suitability and Responsibility
      • 6.1. Suitability
      • 6.2. Responsibility
    • 7. Maintaining Safety
    • 8. Carrier
      • 8.1. Prior to operation
      • 8.2. Starting up
      • 8.3. Driving
      • 8.4. Operation
      • 8.5. Ending of shift
      • 8.6. Stopping
      • 8.7. Towage
      • 8.8. Diesel engine
      • 8.9. Transport
      • 8.10. Service of batteries
    • 9. Mobile Elevating Work Platform
      • 9.1. Safety Instructions For Lifting Platform Operation
    • 10. Lifting Cargo
      • 10.1. Taking The Lifter Into Use
      • 10.2. Instructions For Safe Lifting
      • 10.3. Lifting
    • 11. Concrete Spraying
      • 11.1. General
      • 11.2. Pump and boom
      • 11.3. Operating
      • 11.4. Cleaning
    • 12. Anfo Charging
      • 12.1. General
      • 12.2. Instructions
      • 12.3. Explosives
      • 12.4. Work
      • 12.5. Hot work
      • 12.6. Fire prevention
    • 13. Emulsion Charging
      • 13.1. General instructions
    • 14. Electric System
      • 14.1. Electric circuit
      • 14.2. Electric lines
      • 14.3. Contact with an electric line
      • 14.4. In case of bodily injury
      • 14.5. Service of electric equipment
    • 15. Hydraulic System
    • 16. Compressed Air and Water Systems
    • 17. Maintenance and Service
      • 17.1. General
      • 17.2. Carrier
      • 17.3. Engine
      • 17.4. Oils and greases
      • 17.5. Adding fuel
      • 17.6. Safety Instructions for Servicing the Booms
      • 17.7. Safety Instructions For Servicing The Lifting Platform
      • 17.8. Welding
    • 18. Environmental Instructions
      • 18.1. Introduction
      • 18.2. Fuels
      • 18.3. Oils and oily waste
      • 18.4. Coolants
      • 18.5. Cleaning solutions
      • 18.6. Rubber
      • 18.7. Batteries
      • 18.8. Metals
      • 18.9. Worn components
      • 18.10. Disposing the Normet product
  • 11. Engine Fault Codes
  • 12. Vehicle CCTV Monitor – Brigade Backeye
  • 13. Refueling System – Wiggins
  • 14. Portable Fire Extinguisher
  • 15. Schemas
    • e3_EN
    • Hyd
      • 100133591_0_1
        • 1
        • =A10
          • 2
        • =H01
          • 3
        • =H01.3
          • 4
        • =H02
          • 5
        • =H03
          • 6
        • =H05
          • 7
        • =H15.1
          • 8
        • =H30
          • 9
        • =H40
          • 10
        • =H47
          • 11
        • =H52
          • 12
        • =S1
          • 13
        • =S01
          • 14
        • =S02
          • 15
        • =S3
          • 16
    • Ele
      • 100132987_1_1
        • 1
        • 2
        • 3
        • 4
        • 5 =CM +TB7
        • 6 =CM +TB7
        • 7 =MM +TB1
        • 8 =MM +TB1
        • 9 =MM +TB1
        • 10 =CM
        • 11 =CM +TB7b
        • 12 =CM +TB7b
        • 13 =LE +TB3
        • 14 =LE +TB4
        • 15 =CM +TB7
        • 16
        • 17
        • 18
        • 19
        • 20
        • 21
        • 22
        • 23
        • 24
        • 25
        • 26
        • 27
        • 28
        • 29
        • 30 =MM +EMH
        • 31 =MM +EMH
        • 32 =CM +CABIN
        • 33
        • 34
        • 35
        • 36
        • 37
        • 38 =MM
        • 39 =MM
        • 40 =CM
        • 41 =CM +ACC
        • 42
        • 43 =MM
        • 44 =MM

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