BT LPE200, LPE220, LPE250 Electric Pallet Truck Index:

1. Contents
2. General introduction
2.1 How to use this manual
2.2 Warning levels and symbols
2.3 Pictograms
3. General safety rules
3.1 Work safety
3.2 Electrical systems
3.3 Safe lifting
3.4 Truck modifications
4. Operation and connection sequences
Symbols on keypad and display
4.1 Battery is connected
4.2 Login via keypad
4.3 Tiller arm lowered for driving
4.4 Driving in fork direction
4.5 Driving in the drive wheel direction
4.6 Neutral position braking
4.7 Reverse braking
4.8 Mechanical braking
4.9 Emergency reversal
4.10 Fork lifting
4.11 Fork lowering
5. Parameters
5.1 General parameters
5.2 Operator parameters
5.3 General service parameters
5.4 Service parameters, travel functions
5.5 Service parameters, hydraulic functions
5.6 Factory parameters
5.7 Calibration parameters
5.8 Calibration
6. Installation and commissioning
6.1 Transporting the truck
6.2 Transporting the fork carriage
6.3 Lifting the truck
6.4 Battery installation
6.5 Using PIN codes
6.6 Setting parameters
6.7 Function check
7. Maintenance
7.1 Introduction
7.2 Maintenance instructions
7.3 Oil and grease specification
7.4 Symbols
7.5 Periodic maintenance
8. Troubleshooting
8.1 Towing a defective truck
8.2 Auxiliary functions
8.3 Error code history
8.4 Error code system
8.5 Error codes
8.6 Service information
8.7 Digital input/output status
8.8 Built-in test function for the tiller arm
9. Chassis C0000
9.0.1 Overview
9.1 Inspection covers C0340
9.2 Fork frame C0380
9.3 Battery compartment parts C0390
9.4 Drive unit suspension C0450
9.5 Platform including fixing points C0560
9.6 Operator protection C0840
9.7 Signs, warnings, labels C0850
10. Motors C1000
10.1 Electric pump motor C1710
10.2 Steering motor C1730
10.3 Motor control fans
10.4 Drive motor
10.5 1.8, 2.5 kW
10.6 2.8 KW
11. Transmission/Drive gear C2000
11.1 Description
11.2 Gears
11.3 Replacing the drive gear
11.4 Oil check and oil change, large gear
11.5 Oil check and oil change, small gear
11.6 Replacing the wheel hub seal
12. Brake system/Wheels C3000
12.1 Brake system C3100
12.2 Parking brake – C3370
12.3 Drive wheel
12.4 Castor wheels
12.5 Fork wheels
12.6 Wheel wear
13. Steering system C4000
13.1 Steering arm C4110
13.2 Steering arm C4110
13.3 Tiller arm, E-man
13.4 Power steering
13.5 Steering angle sensor C4350
13.6 Mechanical steering
14. Electrical system C5000
14.1 General
14.2 Menus
14.3 Battery C5110
14.4 Li-ion battery (Hoppecke)
14.5 Inspecting the battery
14.6 Electric panel:
14.7 Motor control [T1] (ACT)
14.8 Horn C5160
14.9 Control system
14.10 Work function harness/fuse
14.11 Sending units and sensors C5800
14.12 Safety sensor
15. Hydraulic system C6000
15.1 General
15.2 Hydraulic hygiene
15.3 Hydraulic system
15.4 Hydraulic connections
16. Mast C7000
17. Peripherals C8000
18. Options/Extra equipment C9000
18.1 Overview
18.2 Spider expansion unit
18.3 I_Site, previously T.W.I.S
18.4 DC/DC converter
18.5 Impact sensor
18.6 Integrated battery charger C5170
18.7 E-bar
19. Instructions for disposal
19.1 General
19.2 Marking of plastics
19.3 Pressure vessels
19.4 Sorting categories
20. Electrical components and wiring diagrams
20.1 Electric components
20.2 Component location
20.3 Wiring diagrams
20.4 Electrical components and wiring diagrams
20.5 Electric components
20.6 Component location
20.7 Wiring diagrams
21. Hydraulics schematics
21.1 Component list
21.2 Component location
21.3 Hydraulics schematics
22. Tools
22.1 AMP contacts
22.2 MQS contacts
22.3 CPC contacts
22.4 Other tools
23. Service data and grease specifications
23.1 General tightening torques
23.2 Oil and grease specification
24. Technical data
24.1 Basic data