Sandvik Axera 6-240 Index:

OPERATOR’S MANUAL
1. INTRODUCTION TO MACHINE
2. SAFETY
3. OPERATION INSTRUCTIONS
4. OPERATOR’S TROUBLE SHOOTING
APPENDIX
TECHNICAL SPECIFICATIONS

MAINTENANCE MANUAL
1. INTRODUCTION TO MACHINE
2. SAFETY INSTRUCTIONS
3. IMPORTANCE OF PERIODIC MAINTENANCE
4. PERIODIC MAINTENANCE
APPENDIX
LUBRICANT AND COOLANT RECOMMENDATIONS

GENERAL SAFETY INSTRUCTIONS 1
B 00110–5 en 0505
START UP OF A NEW RIG 2
CUSTOMER SATISFACTION SURVEY
TAKING A NEW RIG INTO USE B 00116–1 en 0300
WARRANTY REGISTRATION FORM
WARRANTY REGISTRATION APPENDIX
GENERAL CONDITION OF SALE
DEUTZ COMMISSIONING FORM
MAIN CONTACTS IN SANDVIK TAMROCK REGIONS
FEED BACK ABOUT TECHNICAL DOCUMENTS B 92000–2 en 0703
SYMBOLS, TUNNEL DRILLING H 6381 GB 500 0386
OPERATOR’S MANUAL B 00165–11 en 1205 3
1. INTRODUCTION TO MACHINE
2. SAFETY
3. OPERATION INSTRUCTIONS
4. OPERATOR’S TROUBLESHOOTING
APPENDIX
TECHNICAL SPECIFICATIONS
Axera 6–240 6—9660
MAINTENANCE MANUAL B 00463–8 en 1205 4
1. INTRODUCTION TO MACHINE
2. SAFETY INSTRUCTIONS
3. IMPORTANCE OF PERIODIC MAINTENANCE
4. PERIODIC MAINTENANCE
APPENDIX
LUBRICANT AND COOLANT RECOMMENDATIONS B 00525–6 en 0205
DIESEL ENGINE OPERATION AND MAINTENANCE: Deutz BF4M 2012
E 2005 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN–33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
AXERA 6-240
TECHNICAL MANUAL
105D9010–1
AUS 1205 / TL
INFORMATION 1
B 00112–2 GB 0405 Safety instructions in maintenance manual
B 00300–1 GB 0198 Technical tables: Measurement conversion and tightening torques
ROCK DRILL 2
C 00640–1 en 0198 Rock drill service card
D 20110–1 en 0904 Hydraulic rock drill HLX 5; Lifting instructions
B 23710–2 en 0805 Hydraulic rock drill HLX 5; Operation and maintenance
D 23710–2 en 0805 Hydraulic rock drill HLX 5; Repair instructions
D 28160–8 en 0905 Pressure accumulator for Hydraulic rock drill; Repair instructions
CYLINDER FEED 3
C 31095–4 en 0805 Cylinder feed TF 500 / TFX 500; Maintenance and repair
BOOM 4
B 44900–9 en 0605 Hydraulic TB Boom; Operation and maintenance
C 47150–3 en 0205 Hydraulic cylinders; Repair and adjustment
CARRIER 5
B 00497–6 en 0905 Drill carrier TC 6, Maintenance and lubrication manual
B 16150–7 en 1205 Hydrostatic transmission; Operation manual
V 57270–1 en 0803 Repair instruction for transmission motor A6VM
V 57280–2 en 0905 Repair instruction for transmission pump A4VG
V 00497–1 en 0903 MICO Brake Actuators; Installation and Service Instructions
V 00498–1 en 1105 Workshop repair manual / axle D63

DRILLING HYDRAULICS 6
C 50885–2 en 1105 THC 560 Drilling hydraulics for Axera 6; Testing and adjusting
B 57200–2 GB 0197 Variable displacement pump
V 57220–2 en 0602 Variable Displacement pump A10VS0; Repair Instructions
B 58200–1 GB 0198 Symbols for hydraulic and pneumatic equipment
WATER / AIR SYSTEM 7
C 60260–2 en 0505 Water circuit, Axera 6; Maintenance
B 61220–1 en 0403 Axera, Air circuit; Maintenance
C 63150–1 GB 0198 Central Oiler KVL 10; Adjusting and maintenance
V 64107–1 en 0500 Screw compressor CT10, CT16; Operation and Maintenance
B 65500–5 en 1005 Water booster pump WBP; Operation and maintenance
ELECTRIC SYSTEM 8
C 70742–1 en 1105 1000 V Electric system, two boom Axera 6; Maintenance and adjustments
B 75500–5 en 0702 Electrical drawings; Reading and symbols
B 75700–1 GB 0593 Electric motors; Service
OTHER COMPONENTS 9
V 80220–1 en 0603 Cable and water reels
V 81070–1 en 1104 AFFF; Fire suppression systems
V 82050–1 en 1104 Wiggins Service Systems; Automatic Refueling and Lubrication Service for
Construction and Mining Equipm

CLO119 COMPONENT LAY—OUT;
1. CONTENTS
2. IDENTIFICATION CARD
105D9010–1 UNIT IDENTIFICATION CARD
COMPRESSOR MACHINE CARD
3. SERVICE PARTS
SSU41 SERVICE PARTS FOR AXERA
SPA19a SERVICE PARTS FOR ENGINE
CT10 SERVICE PARTS FOR COMPRESSOR
4. MAIN ASSEMBLY
550 606 32b MAIN ASSEMBLY
550 351 47a SCREW SET
550 606 25aA FINISHING
550 401 27cB COVERS ASSY
550 261 45 COVERS ASSY
550 226 83c LIGHT, LIST
550 218 72a CABLE ASSY
550 149 94dA CABLE ASSY
550 286 91 CABLE ASSY
2 / 8 105D9010–1 1205 DMHNI
2005 SANDVIK TAMROCK CORP. TAMPERE PLANT
P.O.Box 100
FIN–33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
E
5. CIRCUIT DIAGRAMS
550 654 16aI (0—550 392 65) HOSING, CARRIER
550 677 07aJ (1—550 242 03) HYDR. DIAGRAM, TRAMM. / BRAKE / STEER.
550 347 97aF (1—352 562) HOSING, CARRIER / BOOM
550 400 58F (1—352 562) HOSING, BOOM
550 676 29E (0—550 298 95) HOSING, DRILLING
550 395 13aM (1—550 144 64) HOSING, DRILLING
550 185 76cM (1—550 144 64) HOSING, DRILLING
550 488 95cM (1—550 144 64) HOSING, TFX 8/14
550 515 20A (0—550 515 20) HOSING, THC
550 283 33bC (1—550 283 33) LUBRICATION DIAGRAM
OPTIONS CIRCUIT DIAGRAMS
550 655 20aJ (1—550 242 03) HOSING
344 053 04 SHUTTLE VALVE
550 143 90aB COLLECTING PIECE
550 569 20 COLLECTING PIECE
235 124 08dA TOOL & GAUGE SET
d5751012en0204 HOSES, FITTINGS AND ADAPTERS ( JIC )
6. ELECTRIC EQUIPMENT
b755005en0702 ELECTRICAL DRAWINGS READING AND SYMBOLS;
b754003gb0696 ELECTRIC CABLES;
550 606 26b ELECTRIC MODULE
550 655 39a MAIN SWITCHGEAR ASSEMBLY
550 021 66bA ELECTRICAL ASSEMBLY
550 655 35aB ELECTRIC SWITCHGEAR CABINET ASSY
550 125 01c OPTION OF ELECTRIC SWITCHGEAR CABINET
550 416 52a OPTION OF ELECTRIC SWITCHGEAR CABINET
550 416 53 OPTION OF ELECTRIC SWITCHGEAR CABINET
550 394 53dA ELECTRICAL ASSEMBLY
550 093 71b JUNCTION BOX ASSEMBLY
234 839 34B WIRE SET
550 060 26eC JUNCTION BOX ASSEMBLY
550 218 53bA ELECTRICAL ASSEMBLY
550 394 88cB JUNCTION BOX ASSEMBLY
550 392 55gE JUNCTION BOX ASSEMBLY
550 243 14cB SW–BOX, BASIC PARTS
550 136 76b SW–BOX, ADDITIONAL EQUIPMENT
106 006 38 WARNING LIGHT PANEL
550 655 56 JUNCTION BOX ASSY
106 023 71e JUNCTION BOX ASSY
550 289 28bG JUNCTION BOX ASSY
106 024 01 TERMINAL BOX 8X8
105 070 24aB CONNECTION CABLE
550 289 22 CABLE ASSY
550 289 21a CABLE ASSY
550 289 20a CABLE ASSY

550 346 55P CARRIER CIRCUIT DIAGRAM
550 319 28D CIRCUIT DIAGRAM
550 346 56C CIRCUIT DIAGRAM
550 315 13A CIRCUIT DIAGRAM
550 242 83 CIRCUIT DIAGRAM
7. REAR MODULE
550 606 09eD REAR MODULE
550 340 19a SCREW SET
550 442 14bAd POWER PACK ASSEMBLY
777 942 05 PISTON PUMP
867 673 19a PILOT VALVE
323 504 68A CHECK VALVE BLOCK
550 226 03eG HYDR. RECEIVER ASSY
106 024 01 TERMINAL BOX
264 210 91bA VALVE ASSEMBLY
550 651 76A COOLER ASSY
344 016 53K OIL COOLER
887 179 09 OIL COOLER
550 265 44a FILLING PUMP ASSY
550 656 82A WATER PUMP ASSY
550 412 14 WATER PUMP
550 267 14cB MOUNTING
550 265 01cC ADAPTER ASSY
777 611 00 OIL COOLER
550 347 70aC PRESSURE REDUCING VALVE
550 272 32A MUD SEPARATOR ASSY
550 282 69 PRESSURE RELIEF VALVE
550 244 59cB CABLE REEL
CABLE REEL
325 209 31aGb CONTROL BLOCK ASSY
325 208 08B CONTROL BLOCK
550 004 37b JACK
550 100 36 ADAPTER ASSEMBLY
261 977 02dE ELEC. OPERATED CONTROL VALVE
886 388 29a DIRECTIONAL CONTROL VALVE
321 970 02 WATER / AIR CONNECTION
550 622 86aB ENGINE MOUNTING
ENGINE
550 285 75eF PUMP ASSY
777 942 26 TRAMMING PUMP
777 203 14 GEAR PUMP
902 059 193 TRAVEL MOTOR
550 288 87cA PUMP ASSY
550 291 55b CYLINDER ASSY
550 317 23aA CYLINDER ASSY
550 623 97a EXHAUST PIPING
550 306 13bC OIL RECEIVER ASSY
550 654 15A FUEL SYSTEM
550 255 98dB FUEL TANK ASSY
4 / 8 105D9010–1 1205 DMHNI
2005 SANDVIK TAMROCK CORP. TAMPERE PLANT
P.O.Box 100
FIN–33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
E
7. REAR MODULE (continue)
550 666 10aA BATTERY BOX
550 266 36 BOX
550 395 47B CARRIER ELECTRIC ASSY
550 265 45bA JUNCTION BOX ASSY
550 289 05bA JUNCTION BOX ASSY
550 287 04cB CONTROL BLOCK ASSY
550 396 22A VALVE ASSEMBLY
819 525 89 DIRECTIONAL VALVE
550 624 87 PRESSURE ACCUMULATOR
550 288 14 PRESSURE SWITCH
550 361 32 FLOW DIVIDER VALVE
550 282 07 LUBRICATION FITTING BLOCK
550 401 26bB MOUNTING
550 269 39A GUIDE
320 933 48A CABLE GUIDE
550 290 40 VALVE ASSY
550 291 28 ADAPTER ASSY
550 327 83I CABLE ASSEMBLY
550 509 00 MODIFICATION KIT
550 037 33 COMPRESSOR (376 894 03)
8. DRILLING MODULE
550 606 19cA DRILLING MODULE, LEFT
550 606 23cA DRILLING MODULE, RIGHT
ROCK DRILL
550 465 99aa HYDRAULIC ROCK DRILL
152 749 48d FLUSHING
550 466 28a GEARBOX
550 103 31c FRAME ASSEMBLY
550 036 25 LOW PRESSURE ACCUMULATOR
550 036 27a HIGH PRESSURE ACCUMULATOR
550 097 85aa ASSEMBLY KIT
550 065 07c SPECIAL TOOLS FOR ROCK DRILL
BOOMS
550 605 98De BOOM ASSEMBLY TB 40, LEFT
326 289 17bE HYDR. CYLINDER
550 041 21 HYDR. CYLINDER
550 041 25 HYDR. CYLINDER
550 606 04I HYDR. CYLINDER
321 658 27cB HYDR. CYLINDER
321 096 47bB HYDR. CYLINDER
328 796 02eD REAR PART ASSY LEFT
884 247 19 PLUNGER VALVE
884 248 49 PLUNGER VALVE
550 003 74b ZOOM ASSY, LEFT
550 031 38bB BOOM HEAD ASSY LEFT
550 031 45fD CRADLE ACTUATOR ASSY LEFT
550 417 33 TORQUE MOTOR
331 204 98B VALVE ASSY
321 845 92 POINTER ASSY
352 303 58aC VALVE MANIFOLD ASSY
352 565 18aB VALVE ASSY

8. DRILLING MODULE (continue)
BOOMS
550 605 99De BOOM ASSEMBLY TB40, RIGHT
328 797 22eD REAR PART RIGHT
550 003 79b ASSEMBLY
550 031 37bB BOOM HEAD
550 031 44fD CRADLE / ACTUATOR RIGHT
FEEDS
550 140 22cKg CYLINDER FEED
550 112 01 BEAM ASSEMBLY
550 140 19Ea CYLINDER
550 140 18aJa CYLINDER
323 610 98A PULLEY WHEEL ASSY
325 321 68fC FRONT CENTRALIZER
352 212 08cC HOSE REEL ASSY
263 685 98cC CENTRALIZER
332 767 78b IMPULSE CYLINDER
550 231 17bC HOSE SUPPORT
550 483 04fEa EXTENSION FEED
550 479 34B CYLINDER
550 406 12 FRONT CENTRALIZER
550 498 18b JOINED PIECES
550 498 16bP CYLINDER
322 742 98B CONTROL VALVE
550 106 18d CONNECTION PARTS
9. CARRIER MODULE
550 606 16c CARRIER MODULE
550 349 92 SCREW SET
550 520 12A CONTROL SYSTEM
550 275 55 OPERATORS CONSOLE ASSY
550 275 54aB CONTROL BLOCK ASSY
550 015 57 VALVE ASSY OF ROTATION SPEED
550 016 71aA CONTROL VALVE
550 010 16aB CONTROL VALVE
550 008 14eE CONTROL VALVE
881 781 09b BOOM VALVE ASSY
882 612 49 ADJUSTABLE ORIFICE AND L.H VALVE
882 611 19 PISTON CENTERING
882 591 69c LEVER ASSY
6 / 8 105D9010–1 1205 DMHNI
2005 SANDVIK TAMROCK CORP. TAMPERE PLANT
P.O.Box 100
FIN–33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
E
9. CARRIER MODULE (continue)
550 519 68 VALVE ASSY
550 032 62fJ VALVE ASSEMBLY
887 360 09a FEED DIRECTIONAL VALVE
550 667 44 VALVE BODY
882 204 89 MECHANICAL ACTIVATING MODULE
882 883 99 HYDRAULIC ACTIVATING MODULE
550 064 91aB CONTROL BLOCK
550 278 43cJ CONTROL BLOCK
328 857 18aC CONTROL BLOCK
864 257 79a DIRECTIONAL VALVE
550 486 01cA CONTROL VALVE ASSY
550 485 56a DIRECTIONAL VALVE
550 243 84dD CONTROL ASSY
550 243 85aG CONTROL ASSY
550 243 86hB JUNCTION BOX ASSY
550 260 59 CABLE ASSY
550 244 02hG ELECTRIC COMPONENT ASSY
106 148 51h TERMINAL BOX
550 656 28aC DRIVING PLATFORM ASSY
770 053 17 TRAMMING CONTROL PANEL
770 056 11 PROGRAMMER ELECTRONIC ASSY
550 410 14aA OPERATORS CONSOLE ASSY
550 296 24bB ADAPTER ASSY
550 394 98 VALVE ASSEMBLY
886 388 29a DIRECTIONAL VALVE
887 417 79 4/2–DIRECTIONAL VALVE
887 416 49 4/3–DIRECTIONAL VALVE
550 295 95cC ADAPTER ASSY
783 203 19 SEQUENCE VALVE
550 411 36a VALVE ASSEMBLY
550 294 78aA ADAPTER ASSY, ACCELERATOR PEDAL
550 292 55eD ADAPTER ASSY, BRAKE PEDAL
550 196 53 CHECK VALVE ASSEMBLY
550 595 28B SEAT ASSY
321 561 11D INCLINATION GAUGE ASSY
321 561 16C INCLINATION GAUGE ASSY
550 233 05aA SAFETY CANOPY ASSEMBLY
323 612 41bC CYLINDER
550 323 33bB RETURN FILTER
550 654 43 WATER SEPARATOR
550 378 36 WATER SEPARATOR
550 346 20A JACK BEAM ASSEMBLY
144 668 04 HYDRAULIC CYLINDER
550 004 37b JACK
550 242 77bA COLLECTING PIECE
550 242 79bA COLLECTING PIECE
550 265 03aA ADAPTER ASSY
550 312 43aA DISTRIBUTOR
550 290 42aB COLLECTING PIECE
550 100 36 ADAPTER ASSY
167 296 44aG PRESSURE FILTER
262 826 04E ADAPTER ASSY, JIC
550 506 39aH LUBRICATION UNIT